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Westgate DV48, Owner'S Manual

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Westgate DV48 Owner'S Manual Download Page 55

55

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PPEDIX

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PTIONAL

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EDUCED

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EILING

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EIGHT

 I

NSTALLATION

The DV48 can be installed with the reduced ceiling hieght as shown in this diagram. If you are limited 

by ceiling heights, particularly when installing a raised hearth, you can install the  unit  observing the 

clearances outline in this diagram. The main difference is the install depth is changed to 261⁄2” (673mm) 

to compensate for the reduced vertical cleances. The width and framing dimensions remain unchanged 

to the regular installations shown earlier in this manual.

Summary of Contents for DV48

Page 1: ...artment WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Massa...

Page 2: ...ent CAN CSA B149 1 Natural Gas and Propane Installation Code Canada or National Fuel Gas Code ANSI Z223 1 2 USA To prevent injury do not allow anyone who is unfamiliar with the stove to operate it To prevent injury if the pilot or pilot and burners have gone out on their own open the glass door and wait 5 minutes to air out before attempting to re light the stove Always keep the area around these ...

Page 3: ...e Restrictor 20 TV Installation Above Unit 21 Installation Set Up 22 Planning Your Installation 22 Assembly of the Unit 22 Securing unit into Position 22 Installation Of Non combustible Wall And Hearth Board 23 Installation Of Venting And Terminations 23 Horizontal Installation 24 Vertical Termination Installation 26 Door Removal and Installation 28 Gas Hook Up 29 Electrical Hook Up 30 LP Gas Conv...

Page 4: ...lacement 51 Cleaning Annual Service 51 Cleaning The Glass 51 Replacing Glass 51 Burner Firebox Cleaning 51 Wiring Harness 52 Troubleshooting 53 Troubleshooting 54 Appedix A Optional Reduced Ceiling Height Installation 55 Parts List 56 Parts Diagram 57 Warranty 58 Warranty 59 Installation Data Sheet 60 ...

Page 5: ...ANSI Z21 88a 2007 CSA 2 33a 2007 VENTED GAS FIREPLACE HEATERS CAN CGA 2 17 M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES CSA P 4 1 02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY This Westgate DV48 Fireplace Has been certified for use with either natural or propane gases See rating label CODES AND APPROVALS Is not for use with solid fuels Is approved for bedroom or bed sitting room IN CA...

Page 6: ...5 8 1133mm ø5 127mm ø8 203mm RATING LABEL LOCATION SPECIFICATIONS DIMENSIONS Figure 1 Dimensions of the Firebox The Rating and Lighting instruction label is located below the door frame underneath the firebox attached to a chain To access the label slide the plate forward out from under the firebox Always return it when finished Figure 2 Rating Lighting Label Location 6 ...

Page 7: ...th the manufacturers instructions FOYER AU GAZ A EVACUATION NE PAS EMPLOYER AVEC DES COMBUSTIBLES SOLIDES Cet appareil peut être installé dans une chambre à coucher ou un studio Cet appareil doit être branché correctement à un système de conduits Uniquement pour l échappement direct sans raccord de conduit Cet appareil doit être installé selon les directives d installation du manufacturier et selo...

Page 8: ...es internal chases rock facing and corner installations No matter what direction your installation takes this illustrations shows an area where no combustible building products may go This illustration applies to any and all installations for the DV48 and should be used as the first reference before any others Failure to comply with this requirement can lead to elevated operating temperatures degr...

Page 9: ...SE 80 2032mm to Internal Ceiling 521 4 1327mm to Header 521 4 1327mm Minimum Shelf Height 445 8 1134mm Minimum 12 305mm Maximum Shelf Depth 24 610mm Minimum Chase Depth Minimum Height from the base of the unit External Wall Header Flooring Wall Thimble Venting Figure 5 Typical Framing for Internal Chase General ...

Page 10: ... Typical Framing for External Chase General Figure 8 Typical Framing for External Chase Detailed PLANNING YOUR INSTALLATION TYPICAL FRAMING EXTERNAL CHASE Minimum Height from the base of the unit 521 4 1327mm to Header 90 2286mm to Internal Ceiling 60 1524mm Minimum 24 610mm Chase Minimum Depth 445 8 1133mm Minimum 10 ...

Page 11: ...1133mm Minimum 409 16 1030mm Minimum 575 16 1456mm 153 4 400mm 811 16 2059mm Minimum 12 305mm Maximum 12 305mm Maximum 1 25mm Minimum 521 4 1327mm Minimum to Header Shelf Height from Base of Unit Wall Thimble Venting Wall Board Fireplace Riser Raised Hearth Shelf Figure 9 Typical Framing for Corner General ...

Page 12: ...from Top Flange 11 4 32mm 119 16 294mm Minimum Fireplace Flange to Sidewall 10 254mm Minimum Fireplace Flange to Combustible Leg 10 254mm Minimum Fireplace Flange to Combustible Leg 10 254mm Maximum Overhang at Minimum Height 4 102mm The mantel s maximum overhang is 10 254mm at the minimum height of 521 4 1327mm measured from the base of the fireplace The mantel can extend 1 25 4mm further for eve...

Page 13: ...it is such that the fireplace must be raised by the same distance as any additional hearth covering or riser that are added in front of the fireplace Figure 14 shows a raised hearth made of a wooden construction hearth riser B covered with the insulation board provided and then covered with non combustible slate A The thickness of the riser B is 4 102mm The thickness of the slate A is 2 52mm A B C...

Page 14: ...tible Board Supplied 1 2 13mm 1 2 13mm 5 8 16mm Minimum Air Gap Tile or other non combustible facing including grout or cement 1 For fireplace facing less than 1 thick total facing and non combustible board combined with an optional front installed 2 For fireplace facing greater than 1 thick with an optional front installed 3 For any fireplace facing without an optional front installed Figures 17 ...

Page 15: ...cing Trim supplied with your fireplace is designed to fit between the supplied non combustible board and the fireplace drywall flange IMPORTANT When installing the wall board leave a small gap between it and the fireplace drywall flange Insert the long side of the Right Trim into this gap and secure with drywall screws where holes are prvided Complete it at the top and left edges Other fireplace f...

Page 16: ...ton critical for remote control operation Review the section in this manual regarding the remote control operations for more information on the functions of the receiver ALLOWABLE VENT CONFIGURATIONS The vent chart in Figure 23 illustrates the vent configurations that have been tested and approved for use with this appliance 45 elbows are acceptable for this installation and may be used instead of...

Page 17: ...mm 50 3 540 89 9mm 60 3 166 80 4mm 70 2 742 69 6mm 80 2 239 56 9mm PLANNING YOUR INSTALLATION 8 9 2 31m Smallest vent section shown 18 5 3 1 60m Horizontal Vent Sections rise 1 4 ft 21mm m 20 6 10m 40 12 19m 35 10 67m 30 9 14m 25 7 62m 1 0 305m 15 4 57m 15 4 57m 5 1 52m 10 3 05m 20 6 10m Figure 23 Allowable Vent Configurations Chart ...

Page 18: ... C 12 in 30 cm Clearance from permanently closed window to prevent condensation D 191 4 in 49 cm Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 ft 60 cm from center line of terminal E 191 4 in 49 cm Clearance to unventilated soffit F 171 4 in 44 cm Clearance to outside corner G 171 4 in 44 cm Clearance to inside corner H 3 ft 91 cm within a hei...

Page 19: ...n 58DVA HC SV5CHC 5DHCS 5DT HC 5DHT TM 5HT TM 5DHT Horiz Round Termination 58DVA HRCS 5DHC Horizontal Sconce Termination 58DVA HSC Vert Termination High Wind 58DVA VCH SV5CGV 5DVC 5DT VT 5DVT TM 5VT Vinyl Siding Standoff 58DVA VSS SV5VS 5DHVS 5DT VS 5DVS TM VSS Flex Venting 5 and 8 Duraflex Several color choices IMPORTANT This chart covers the major components for each of these manufacturers only ...

Page 20: ...percentages meaning that a 40 restrictor restricts the vent 40 from its fully un restricted vent size 1 Remove the Glass Door refer to DOOR REMOVAL AND INSTALLATION 2 Remove the Burner and or Log Set refer to BURNER REMOVAL AND INSTALLATION 3 Remove the firebox liners refer to FIREBOX LINER INSTALLATION 4 Refer to the Vent Chart Figure 23 for selection of the appropriate Restrictor 5 Using the two...

Page 21: ...l was installed with the maximum overhang at the minimum allowable installation height with a full 13 330mm shelf installed over the unit see section NON COMBUSTIBLE MATERIAL ZONE The area above the mantel within 4 inches 102mm of the wall was measured under maximum operating conditions and found to not exceed 120 F 49 C Variations of mantel overhangs shelf depths or ceiling heights will affect th...

Page 22: ...ps are required at each floor level If an offset is needed in the attic additional pipe and elbows will be required ASSEMBLY OF THE UNIT 1 Using eight 8 T 20 screws provided install the drywall supports right and left as well as the heat shield in the middle as shown in Figure 28 2 Using eight 8 T20 screws provided attach both back stand offs as shown in Figure 29 SECURING UNIT INTO POSITION Once ...

Page 23: ...earth installation for installing the hearth protector required with the installation of this unit All the screws required to attach the wall board sides and top to the unit have corresponding holes already located on the units nailing flanges drywall supports and heat shield INSTALLATION OF VENTING AND TERMINATIONS Vertical Termination 45 Elbow Vent Sections Storm Collar Roof Flashing Fire Stop H...

Page 24: ...d fittings are designed with special twist lock connections Assemble the desired combination of pipe and elbows to the appliance See the sections on TYPICAL FRAMING INTERNAL CHASE EXTERNAL CHASE or CORNER INSTALLATION for some of the possible vent pathway options All installations must fall within the Allowable Vent Configurations shown in Figure 20 Notes 1 Twist lock procedure Four 4 indentations...

Page 25: ...ges of the Wall Firestop and attach the Wall Firestop to the wall with the four wood screws provided The arrow on the vent cap should be pointing up Ensure that proper clearances to combustible materials are maintained Notes 1 The four 4 wood screws provided should be replaced with appropriate fasteners for stucco brick concrete or other types of sidings 2 For buildings with vinyl siding a Vinyl S...

Page 26: ...l elements of your installation are within these limits Step 2 Set the fireplace in its desired location Drop a plum bob down from the ceiling to the position of the appliance flue exit and mark the location where the vent will penetrate the ceiling Drill a small hole at this point Next drop a plumb bob from the roof to the hole previously drilled in the ceiling and mark the spot where the vent wi...

Page 27: ...our local codes In the absence of local codes make sure the terminal is 2 feet 610mm above anything within 10 feet 3046mm of the vent refer to Figure 44 Table 5 for clearances for different pitches Note that for steep roof pitches the vent height must be increased In high wind conditions nearby trees adjoining rooflines steep pitched roofs and other similar factors can result in poor draft or down...

Page 28: ...wo 2 door latches at the bottom of the firebox hook over the tabs on the bottom of the door frame 2 Lower the door latch tool underneath the door frame Catch the lower door latch with the door latch tool see Figure 45 and pull it out slightly then down Once the lower door latch clears the tab on the bottom of the door frame release it inwards and then remove the door latch tool Refer to Figures 47...

Page 29: ...n then use a common union to provide the gas connection to the appliance The dimensions shown in Figure 50 are for your convenience if you have to hard pipe directly to the unit NOTES This appliance and its main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 35 kPa Isolate this appliance from the ga...

Page 30: ...ical junction box is provided and fastened to the right side of the fireplace Power needs to be brought to the electrical junction box The power for the various control components are all provided from the fan control module Install the provided electric outlet and cover and plug the the fan control module into it See the Rating Label for the listed electrical requirements When installed the DV48 ...

Page 31: ...regulator diaphragm that is situated between the servo regulator and the valve body and replace with the one provide in the LP conversion kit 15 Install the LP servo regulator with the new longer T 20 screws included in the LP conversion kit 16 If the fuel delivery pressure or the manifold pressure is to be verified it can be done at this stage a Loosen the pressure tap screw b Place a 1 4 silicon...

Page 32: ...ffice sizing The rating is listed on the rating plate located under the firebox attached to the unit with a cable 23 Fire the unit to ensure correct operation and flame picture Ensure the Split Valve and Flame Modulation works as described in the operations section of this manual 24 Check the pilot flame that it is the correct size and orientation The pilot flame can be adjusted with the adjustmen...

Page 33: ...tical edges of the left and right panels should line up with the front edges of the firebox sides The side panels rest up against the back panel and hold the top panel in position Figure 62 Rear Firebox Liner Panel in Place Figure 63 Left Firebox Liner Panel on Front Edge of Firebox Figure 64 Left Firebox Liner Panel in Place Figure 65 Top Firebox Liner Panel in Place Figure 66 Right Firebox Liner...

Page 34: ...tubes underneath the back of the burner see Figure 67 Lift the burner into the firebox with the back of the burner tilted downward Keep the burner high enough at the front to clear the pilot assembly Line up the mixing tubes with the holes in the burner mounting brackets and slowly lower the front of the burner over the pilot assembly see Figure 69 Pull up to Angular Brackets Figure 70 Log Burner ...

Page 35: ...er see Figure 72 74 Once the grate is installed correctly the burner grate and side burner accents will be all locked together Figure 74 Firebox Grate in Place LOG SET INSTALLATION IMPORTANT The paint on the logs may fade for the first 8 10 hours of burn time but will come back to its color after the paint has curred The paint is very delicate and handing them with care is nessesary not to mark or...

Page 36: ...groove molded into the top of the burner top See the details in Figure 78 showing the indexing key on this log 5 Figure 79 Log 5 in Place 36 6 Install Log 6 by resting it across the flat section of Log 5 and locating the front edge across the grate finger as shown in Figure 80 7 Log 7 sits in between the left panel and the left grate finger and cross the bar of the grate see Figure 81 There is a n...

Page 37: ...iscoloration of the log set to occur 10 Figure 84 Accent Twig in Place GLASS BURNER INSTALLATION Mixing Tubes Figure 85 Mixing Tubes in Glass Burner Figure 86 Placing Glass Burner 1 In the bottom rear of the firebox there are two 2 gas orifices in a housing that facilitate the air shutter mechanisms and the Burner Mounting Brackets are above them See Figure 68 There are two 2 mixing tubes undernea...

Page 38: ...ne burner port which helps in the lighting of the main burner see Figure 87 The glass tray has one hole in the same position that allows the gas to flow to this location Ensure the glass tray hole is properly positioned over the port in the burner 5 The DV48 glass burner option is supplied with two 2 quantities of glass black and white There is enough of either to fill the burner so you can decide...

Page 39: ... the Support if necessary and move it to the appropriate placement 3 Install the Rear Firebox Liner This panel rests on top of the accent lights and Rear Brick Panel Support It will stay in this location as you install the remaining panels Refer to Figure 98 PORCELAIN PANEL KIT INSTALLATION 1 Install the porcelain Light Covers over the Light Cover Base The tabs on the back of the Light Cover slide...

Page 40: ...this panel falls from this location it will possibly break or the paint work will become chipped Figure 100 Installing Left Burner Cover Support 6 Place the Right Firebox Liner Panel in the same manner used for the Left Panel The vertical edges of the left and right panels should line up with the front edges of the firebox sides The side panels rest up against the back panel and hold the top panel...

Page 41: ...o the fireplace and also to position the front the proper distance away from the glass door and the fireplace facing 11 The Burner Cover has two 2 slots one the either side of the rear flange refer to Figure 102 These slots fit over the two 2 studs in the firebox refer to Figure 101 to keep it in place The arrows in Figure 103 point at the studs that hold the Burner Cover in position Place the Bur...

Page 42: ...nto the slots between the Glass Door Frame and the drywall flanges of the fireplace Pull down on each corner to make sure the hook is engaged with the hanger Refer to Figures 105 106 IMPORTANT Ensure that the minimum gap required between the Optional Front and wall of the unit is maintained refer to Figure 106 Not maintaining the proper gap will cause the unit to run at elevated temperatures and r...

Page 43: ...AY SEVERELY REDUCE THE SIGNAL RANGE ATTENTION TURN OFF THE MAIN GAS SUPPLY OF THE APPLIANCE DURING INSTALLATION OR MAINTENANCE OF THE RECEIVER PLACE THE RECEIVER S 3 POSITION SLIDER SWITCH IN THE OFF POSITION DURING INSTALLATION OR MAINTENANCE TURN OFF MAIN GAS SUPPLY TO THE APPLIANCE PRIOR TO REMOVING OR REINSERTING THE BATTERIES IN THE RECEIVER DURING APPLIANCE INSTALLATION MAINTENANCE OR IN CAS...

Page 44: ...atteries The Receiver accepts commands via radio frequency from the Transmitter to operate the appliance in accordance with the particular Proflame system configuration The Receiver three 3 position slider switch can be set to one of three positions ON Manual Override Remote Remote control or Off Figure 107 Proflame Transmitter Figure 108 Proflame Transmitter LCD Screen Figure 109 Proflame Receive...

Page 45: ...der switch in the Remote position see Figure 103 Using the end of a paper clip or other similar object insert the end of the paper clip into the hole marked PRG on the Receiver front cover see Figure 107 The Receiver will beep three 3 times to indicate that it is ready to synchronize with a Transmitter Install the three 3 AAA type batteries in the Transmitter battery bay located on the base of the...

Page 46: ...he right of the temperature bulb graphic Figure 114 To adjust the set temperature press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter Room Temperature Set Temperature Thermostat ON Figure 113 Remote Control Displays Set Temperature Remote Flame Control The Proflame GTMF has six 6 flame levels With the system on and the flame level at ...

Page 47: ... Receiver when the ON OFF Key is pressed See Initializing The System For The First Time Manual Bypass Of The Remote System If the batteries of the Receiver or Transmitter are low or depleted the appliance can be turned Figure 117 Remote Control Locked Figure 118 Low Battery Indicator on manually by sliding the three position slider switch on the Receiver to the ON position This will bypass the rem...

Page 48: ...hutter is connected to an Adjustment Lever that is accessible from the front and bottom of the firebox These Air Shutters can be adjusted during the operation of the fireplace This Figure 120 shows the fireplace with the door and the burners removed This is to better show the Air Shutters and the Adjustment Levers The Door Air Shutter Tool see Figure 45 has a small hook on one end This hook can be...

Page 49: ...minutes or the flame will not normalize Once this is done the flame should look similar to Figures 121 122 The flame should be lit at all ports and be burning directly from the burner surface The base should show some blue with a bright yellow appearance above The flame should be lively without being disturbed by excessive air turbulence If your flame does not resemble these images below ask your ...

Page 50: ...e 4 in d unité au Plafond 80 inches 203 2cm From fireplace frame to 25 5 cm From base of the unit to shelf header or 12 30 5cm ou un 12 manteau de cheminée 52 25 133cm VENT PIPE CLEARANCES ESPACES LIBRES DE VENTILATION instructions Verifeez l identifaction l etiquette et les instructionsd in VENTED GAS FIREPLACE HEATER NOT FOR USE W BEDROOM OR BEDSITTING ROOM IN CANADA with a listed wa CONNECTED T...

Page 51: ...etimes form on the glass This is a normal condition with all fireplaces However this condensation can allow dust and lint to cling to the glass surface Initial paint curing of the appliance can leave a slight film behind the glass a temporary problem The glass will need cleaning about two weeks after installation Use a mild glass cleaner and a soft cloth abrasive cleaners will damage the glass and...

Page 52: ...WIRING HARNESS 52 ...

Page 53: ...lot burner assembly orifice Pilot will not remain lit Problem with Flame Sensor circuit Check for proper connection of the Flame Sensor to the DFC board Check pilot for full flame impingement around Flame Sensor If flame is too small check gas pressure adjust pilot rate screw check pilot head for damage Ensure the ground wire is properly attached to the pilot mounting bracket and that it is makes ...

Page 54: ... pressure Check wiring to thermostat for breaks Check for flame impingement on thermopile Flame lifting Leak in vent pipe Check for leaks in vent connections Improper vent configuration Check vent configuration with manual Terminal may be re circulating flue gases Check to see if terminal is on correctly May need to install high wind termination cap Contact dealer Blue Flames The heater has just b...

Page 55: ...e clearances outline in this diagram The main difference is the install depth is changed to 261 2 673mm to compensate for the reduced vertical cleances The width and framing dimensions remain unchanged to the regular installations shown earlier in this manual 141 2 368mm 521 4 1327mm 31 2 89mm 445 8 1134mm Nailing Flange Face Dimensions taken from the base of the unit Nailing Flange Face 12 305mm ...

Page 56: ...7 Door Trim Kit W Screen Black 50 1948 Arched Ovation Antique Copper 50 1949 Arched Ovation Natural Iron 50 1950 Arched Ovation Black 50 1951 Square Ovation Antique Copper 50 1952 Square Ovation Natural Iron 50 1953 Square Ovation Black 50 1954 Gate House Face Black 50 1955 Town House Face Black 50 1956 Carriage House Face Black 50 1958 Glass Burner Accent Sandstone 50 1970 Power Vent Kit 50 1973 ...

Page 57: ...PARTS DIAGRAM 57 ...

Page 58: ...t numbers of any parts replaced To the Distributor Sign and verify that work and information are correct Exclusions and Limitations 1 This Warranty does not cover tarnish discoloration or wear on the plating or paint 2 This Warranty excludes wear and tear or breakage caused by cleaning moving or service on log set and panels 3 A qualified installer must install this stove or fireplace This Limited...

Page 59: ...ty 23 The Limited Warranty is automatically voided if the fireplace or stove s serial number has been removed or altered in any way If the stove is used for commercial purposes it is excluded from the Limited Warranty 24 No dealer distributor or similar person has the authority to represent or warrant Westgate products beyond the terms contained within the Limited Warranty Sherwood Industries Ltd ...

Page 60: ...__________________________ MODEL ___________________________________ SERIAL NUMBER ___________________________ DATE OF PURCHASE _____________ dd mm yyyy DATE OF INSTALLATION ___________ dd mm yyyy NATURAL GAS NAT PROPANE LPG INLET GAS PRESSURE _________in wc MAIN BURNER ORIFICE __________ DMS PILOT ORIFICE _________OR________in diam INSTALLER S SIGNATURE _________________________________________ N...

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