62
NOTE:
The cabinet must be properly leveled first, or the doors will not fit properly. See page 58.
1. Lay the door (#33) flat. Use a plastic mallet to pound 8-32 screw inserts (#11) into the eight holes
(four pairs) near one edge of each door (install inserts into the front face of the door).
2. Attach four hinges (#35) to the inside (back face) of each door, using flat-head
3
/
4
" screws
(#49 matches hinge color) into the inserts installed in step 1.
3.
See Detail G.
Hold a door in position on the cabinet. Attach the hinges to the side panel,
using three flat-head screws (#49 matches hinge color) into each set of screw inserts.
A screw may be inserted into the rear-most hole of the cabinet and the door may be hung from it by
placing the slotted hole in the hinge onto the screw and moving the hinge forward until the other two
screw inserts are exposed. Tighten the three screws in each hinge. Repeat with the other door.
Four sets of screw inserts (#10 oyster) were previously installed in the left and right side panels for
the door hinges.
See Detail A
on the cabinet assembly instructions.
4. Secure each hinge to the edge of the door, using flat-head
5
/
8
" screws (#5 matches hinge color) into
the predrilled hole.
5.
See Detail H.
Insert a card holder housing (#70) into the two inner holes in the front face of the left
door as shown. Insert the other card holder housing to the inner holes in the right door. Insert hex-
socket cap nuts (#41 matches hinge color) into the holes in the back face of the door and tighten
them.
6. Insert the handle (#34 matches hinge color) into the remaining two holes in each door. Install and
tighten the cap nuts.
Closing the doors aligns holes in the handles for installing a padlock.
7.
See Detail L.
Attach the door catches (#37) to the holes in the underside of the top panel, where the
doors meet, using
5
/
8
" pan-head screws (#4) into the predrilled holes.
T
O
A
TTACH
T
WO
F
ULL
-L
ENGTH
W
OOD
D
OORS
Detail G
Left side hinge installation
To identify the front
and back faces of
the door, see also
Detail G on page 50
Detail H
Card Holder & Handle Installation
Detail L
Door catch installation
Item
Description
4
screw, pan-head,
5
/
8
"
5
screw, painted flat-head,
5
/
8
" (matches hinge color)
10
insert, screw, 8-32 (oyster)
11
insert, screw, 8-32
33
door
34
handle (matches hinge color)
35
hinge
37
catch, door
41
nut, cap, hex-socket (matches hinge color)
49
screw, painted flat-head,
3
/
4
" (matches hinge color)
53
holder, card
70
housing, card holder
