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Wenger UltraStor 1, Assembly And Installation Instructions Manual

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Assembly and Installation Instructions

UltraStor

™

Storage Cabinets

Note:

Please read and understand these instructions before working with or using the UltraStor

™

Storage Cabinets.

Note:

Refer to the illustrations on the following pages. If you need additional information, contact 

the Wenger Corporation using the information below.

IMPORTANT: Read pages 2 - 4 before you begin assembly!

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28

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31

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©Wenger Corporation 2015

Printed in USA 08/15

Part #250A542-10

Wenger Corporation,

555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448

Questions? Call.....USA: 800-4WENGER (493-6437) • Worldwide: 1-507-455-4100 • www.wengercorp.com

Summary of Contents for UltraStor 1

Page 1: ...contact the Wenger Corporation using the information below IMPORTANT Read pages 2 4 before you begin assembly 6 28 27 26 13 14 15 17 1 2 3 4 5 32 31 18 19 22 20 21 23 24 25 9 7 8 10 11 12 51 52 53 54...

Page 2: ...s 67 To Secure Cabinets 68 To Secure Cabinets Together 68 To Secure Cabinets to the Back Wall 69 To Secure Cabinets Back to Back 70 To Install Work Surface Tops 70 Cabinet Maintenance 71 Cleaning 71 H...

Page 3: ...ental or consequential damages resulting from the use or defect of this manual The information in this document is not intended to cover all possible conditions and situations that might occur The end...

Page 4: ...parts Build each according to the instructions in this manual for the specific model Do not start installing doors until all cabinets are assembled and in their final location leveled and bolted to a...

Page 5: ...LIST Hex Socket Machine Screw 13 8 Screw Insert 1 4 20x5 8 1 Hex Socket Machine Screw 1 57 3 Pan Head Screw 5 8 4 Flat Head Screw Painted 5 8 5 Wood Dowel 6 Truss Head Screw 1 7 9 11 Capscrew 5 8 12...

Page 6: ...iption 2 screw lag hex socket 4 screw pan head 5 8 6 dowel wood 10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top Item Description 21 panel back 22 panel right ha...

Page 7: ...t snugly into existing 5 16 diameter holes in the panels and may have to be tapped into place 4 Insert wood dowels into the side edges of the top panel 20 the top edge and notch of the center panels a...

Page 8: ...8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top 21 panel back 22 panel right hand side 23 panel left hand side Item Description 24 panel center 25 panel bottom front stretcher...

Page 9: ...screws 2 oyster Tighten the screws using the allen wrench or bit packed with these instructions 6 Peg the center panels to the top panel peg the closure panel 26 to the center panels and peg the insid...

Page 10: ...crew lag hex socket 4 screw pan head 5 8 6 dowel wood 10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top Item Description 21 panel back 22 panel right hand side 23...

Page 11: ...els fit snugly into existing 5 16 diameter holes in the panels and may have to be tapped into place 4 Insert wood dowels into the side edges of the top panel 20 the top edge and notch of the center pa...

Page 12: ...crew lag hex socket 4 screw pan head 5 8 6 dowel wood 10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top Item Description 21 panel back 22 panel right hand side 23...

Page 13: ...s into the side edges of the top panel 20 the top edge and notch of the center panels and the backside of the front stretcher panel 25 ASSEMBLE THE MAIN PANELS 5 Turn the side panels on edge with thei...

Page 14: ...crew 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top 21 panel back 22 panel right hand side 23 panel left hand side Item Description 24 panel center 25 panel bottom front stret...

Page 15: ...ocket screws 2 oyster Tighten the screws using the allen wrench or bit packed with these instructions 6 Peg the center panels to the top panel peg the closure panel 26 to the center panels and peg the...

Page 16: ...socket 4 screw pan head 5 8 6 dowel wood 10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top Item Description 21 panel back 22 panel right hand side 23 panel left h...

Page 17: ...dges of the top panel 20 the top edge and notch of the center panels and the backside of the front stretcher panel 25 NOTE The front stretcher panel is longer than the three rear stretcher panels 32 A...

Page 18: ...ex socket 4 screw pan head 5 8 6 dowel wood 10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top Item Description 21 panel back 22 panel right hand side 23 panel lef...

Page 19: ...panel 20 the top edge and notch of the center panels and the backside of the front stretcher panel 25 ASSEMBLE THE MAIN PANELS 5 Turn the side panels on edge with their front edges down With the wood...

Page 20: ...13 glide tack 16 bracket leveler 20 panel top 21 panel back 22 panel right hand side 23 panel left hand side 25 panel bottom front stretcher Item Description 29 shelf cabinet 32 panel rear stretcher 4...

Page 21: ...er panel to the notch in the side panels Insert the wood dowels 6 into the holes in the side panels 11 See Detail F Using 5 8 pan head screws 4 attach leveler brackets 16 to the inside of the side pan...

Page 22: ...scription 2 screw lag hex socket 4 screw pan head 5 8 6 dowel wood 10 insert screw 8 32 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top Item Description 21 panel back 22 panel right hand s...

Page 23: ...ls peg the side panels to the top panel Then attach the side panels to the side edges of the top panel with 2 hex socket screws 2 oyster Tighten the screws using the allen wrench or bit packed with th...

Page 24: ...ts Item Description 2 screw lag hex socket oyster 4 screw pan head 5 8 6 dowel wood 9 insert screw 1 4 20 oyster 10 insert screw 8 32 oyster 13 glide tack 14 screw painted pan head 11 4 16 leveler cor...

Page 25: ...en the screws using the allen wrench or bit packed with these instructions 13 Peg the two back panels 21 together and attach them to the side and top panels using 2 hex socket screws 2 oyster NOTE The...

Page 26: ...x socket 4 screw pan head 5 8 6 dowel wood 10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top Item Description 21 panel back 22 panel right hand side 23 panel left...

Page 27: ...ide edges of the top panel 20 the top edge and notch of the center panels and the backside of the front stretcher panel 25 ASSEMBLE THE MAIN PANELS 5 Turn the right side panel on edge with its front e...

Page 28: ...w pan head 5 8 6 dowel wood 10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top 21 panel back Item Description 22 panel right hand side 23 panel left hand side 24 p...

Page 29: ...5 ASSEMBLE THE MAIN PANELS 5 Turn the right side panel on edge with its front edge down With the wood dowels peg the side panel to the top panel Then attach the right side panel to the side edges of t...

Page 30: ...color is oyster Item Description 1 screw hex socket oyster 2 screw lag hex socket 4 screw pan head 5 8 6 dowel wood 10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel...

Page 31: ...ach the side panels to the side edges of the top panel with 2 hex socket screws 2 oyster Tighten the screws using the allen wrench or bit packed with these instructions 5 See Detail D Refer to detail...

Page 32: ...g hex socket 4 screw pan head 5 8 6 dowel wood 10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top Item Description 21 panel back 22 panel right hand side 23 panel...

Page 33: ...o the side edges of the top panel 20 the top edge and notch of the center panels and the backside of the front stretcher panel 25 ASSEMBLE THE MAIN PANELS 5 Turn the right side panel on edge with its...

Page 34: ...screw pan head 5 8 6 dowel wood 10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top 21 panel back Item Description 22 panel right hand side 23 panel left hand side...

Page 35: ...and slide it into the groove on the side and top panels 7 Attach the three rear stretcher panels to the side panels using 2 hex socket screws 2 oyster 8 Peg the cross stretcher panel to the bottom rea...

Page 36: ...socket 4 screw pan head 5 8 6 dowel wood 10 insert screw 8 32 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top Item Description 21 panel back 22 panel right hand side 23 panel left hand si...

Page 37: ...bottom of the back panel assembly 6 See Detail E Hold the back panel so the three rear stretcher panels are up and slide it into the groove on the side and top panels 7 Attach the three rear stretcher...

Page 38: ...w pan head 5 8 6 dowel wood 10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top 21 panel back Item Description 22 panel right hand side 23 panel left hand side 25 p...

Page 39: ...ove on the side and top panels 7 Attach the three rear stretcher panels to the side panels using 2 hex socket screws 2 oyster 8 Peg the cross stretcher panel to the bottom rear stretcher panel then pe...

Page 40: ...10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 20 panel top 21 panel back 22 panel right hand side 23 panel left hand side 25 panel bottom front stretcher Item Description 29 shelf cabi...

Page 41: ...sert the wood dowels 6 into the holes in the side panels 11 See Detail F Using 5 8 pan head screws 4 attach leveler brackets 16 to the inside of the side panels Attach the other edge of the brackets t...

Page 42: ...20 oyster 10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 20 panel top 21 panel back 22 panel right hand side 23 panel left hand side 25 panel bottom front stretcher Item Description 29 s...

Page 43: ...e Tighten all screws in the cabinet ATTACH THE GLIDES AND LEVELERS 9 To protect corners and edges while moving the cabinet into place push or hammer plastic tack glides 13 not shown into the bottom ed...

Page 44: ...insert screw 8 32 oyster 13 glide tack 16 bracket leveler 20 panel top 21 panel back 22 panel right hand side 23 panel left hand side 25 panel bottom front stretcher Item Description 29 shelf cabinet...

Page 45: ...o the holes in the side panels 11 See Detail F Using 5 8 pan head screws 4 attach leveler brackets 16 to the inside of the side panels Attach the other edge of the brackets to the front or rear stretc...

Page 46: ...ster 13 glide tack 14 screw painted pan head 11 4 20 panel top Item Description 21 panel right hand back 22 panel left hand back 23 panel right hand side 24 panel left hand side 51 leveler glide 54 up...

Page 47: ...s and edges while moving the cabinet into place push or hammer plastic tack glides 13 not shown into the bottom edge of the side panel about 2 from the corners ASSEMBLE THE MAIN PANELS NOTE At least t...

Page 48: ...8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top Item Description 21 panel back 22 panel right hand side 23 panel left hand side 25 panel bottom front stretcher 26 Panel top fi...

Page 49: ...ck about halfway down Attach the center panels to the top panel with 2 hex socket screws 2 oyster Do not attach the closure panel or the inside rear stretcher panel with screws yet 6 See Detail D Refe...

Page 50: ...pan head 5 8 6 dowel wood 10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top Item Description 21 panel back 22 panel right hand side 23 panel left hand side 24 pan...

Page 51: ...their front edges down With the wood dowels peg the side panels to the top panel Then attach the side panels to the side edges of the top panel with 2 hex socket screws 2 oyster Tighten the screws us...

Page 52: ...ew 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top Item Description 21 panel back 22 panel right hand side 23 panel left hand side 24 panel center 25 panel bottom front stretch...

Page 53: ...eir front edges down With the wood dowels peg the side panels to the top panel Then attach the side panels to the side edges of the top panel with 2 hex socket screws 2 oyster Tighten the screws using...

Page 54: ...od 10 insert screw 8 32 oyster 13 glide tack 16 bracket leveler 17 clip shelf 20 panel top Item Description 21 panel back 22 panel right hand side 23 panel left hand side 24 panel center 25 panel bott...

Page 55: ...ood dowels peg the side panels to the top panel Then attach the side panels to the side edges of the top panel with 2 hex socket screws 2 oyster Tighten the screws using the allen wrench or bit packed...

Page 56: ...25 panel bottom front stretcher 67 hex nut 79 panel bottom shelf 80 screw painted pan head 4 mm x 25 mm 81 screw countersunk head 7 mm x 50 mm 82 door 83 hinge wood door 84 panel drawer front 85 draw...

Page 57: ...wels peg the side panel to the top panel Then attach the right side panel to the side edges of the top panel with 2 hex socket screws 2 oyster Tighten the screws using the allen wrench or bit packed w...

Page 58: ...ont levelers until A B 1 32 inch 4 Adjust both front levelers equally until the front edges of the cabinet are plumb front to back 5 Recheck that A B Readjust if necessary repeat steps 2 4 6 Adjust th...

Page 59: ...unit refer to the appropriate instructions on the following pages TO ATTACH DOOR S Double Compartment Doors wood page 58 or grille page 59 Two Full Length Doors wood page 60 or grille page 61 Single C...

Page 60: ...were previously installed in the left and right side panels for the door hinges three screws per hinge See Detail A on the cabinet assembly instructions 4 Secure each hinge to the edge of the door us...

Page 61: ...he slotted hole in the hinge onto the screw and moving the hinge forward until the other two screw inserts are exposed Tighten the three screws in each hinge Repeat with each remaining door The screw...

Page 62: ...f the door using flat head 5 8 screws 5 matches hinge color into the predrilled hole 5 See Detail H Insert a card holder housing 70 into the two inner holes in the front face of the left door as shown...

Page 63: ...he cabinet and the door may be hung from it by placing the slotted hole in the hinge onto the screw and moving the hinge forward until the other two screw inserts are exposed Tighten the three screws...

Page 64: ...he screw and moving the hinge forward until the other two screw inserts are exposed Tighten the three screws in each hinge 4 Secure each hinge to the edge of the door using painted flat head 5 8 screw...

Page 65: ...the cabinet using two pan head 3 4 screws 71 8 See Detail L Attach the door catch 37 to the underside of the top panel at the handle side of the door using 5 8 pan head screws 4 into the predrilled h...

Page 66: ...abinet 19 attach the striker 19 using two 3 4 pan head screws 71 2c See Detail J 2 On Cabinet 41 two screw inserts 10 oyster were previously installed in the right side panel for the door stop See Det...

Page 67: ...ugh a lock housing 39 into a striker 19 Detail J on the corresponding center or right side panel This also will align holes in the slide bar and lock housing for installing a padlock With wood doors i...

Page 68: ...adhesive tape and press the strip into place This will hold the strips in position until the cabinets are bolted together in step 2 2 There are three holes predrilled in the side panels for securing t...

Page 69: ...people to secure the cabinets to the wall At least every 5th cabinet must be attached to the back wall surface NOTE 1 See Detail O for 38 height cabinets The short leg of the bracket may be installed...

Page 70: ...efore you secure them together 1 Using a 3 8 drill make holes 2 5 8 down from the top inside on the back of the cabinets that are back to back These holes should be no closer than 4 from the side of t...

Page 71: ...asive cleaner Soft Scrub or similar or an industrial all purpose cleaner Acetone or similar Ammoniated or vinegar based glass cleaners also work well for these stains Do not use harsh abrasive cleaner...

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