35
C
ABINET
31
NOTE:
Tighten screws snugly, but do not over tighten (use special care with a power screwdriver).
P
REASSEMBLE
M
ISCELLANEOUS
P
ARTS
NOTE:
The side panels have a notch in the bottom front corner, and a groove in the rear to receive the back panel.
1. If a Full-Length Cabinet Door (wood or grille) will be installed:
a.
Lay the side panels flat, with their outside surface up.
b.
See Detail A.
Use a plastic mallet to pound 8-32 screw inserts (#10 oyster) into the twelve holes (four sets) located
19
/
32
" and
1
3
/
8
" from the front edge of the left panel for a left side hinge or front edge of the right panel for a right side hinge.
The inserts will be used later for hinge screws. See pages 64 - 66.
c.
See Detail B
.
Pound 8-32 screw inserts (#10 oyster) into the two holes located 1
3
/
4
" from the front edge of the right panel for
left side hinges, or front edge of the left panel for right side hinges.
The inserts will be used later for the door striker plate screws. See pages 64 - 66.
2.
See Detail C.
Turn the side panels so their inside surface is up. Install shelf clips (#17) into the inside surface of both side panels and
both sides of the center panels.
NOTE:
The panels are large and hard to keep aligned when you attach them together with screws. Because of this, in several of
the following steps you will be told to “peg” the parts first by inserting wood dowels (#6). These dowels fit snugly into existing
5
/
16
"-diameter holes in the panels, and may have to be tapped into place.
3. Insert wood dowels into the side edges of the top panel (#20), the top edge and notch of the center panels, and the backside of the
front stretcher panel (#25).
A
SSEMBLE THE
M
AIN
P
ANELS
4. Turn the side panels on edge, with their front edges down. With the wood dowels, peg the side panels to the top panel. Then attach
the side panels to the side edges of the top panel with 2" hex-socket screws (#2 oyster). Tighten the screws using the allen wrench
or bit packed with these instructions.
5.
See Detail D.
Refer to detail to determine the bottom of the back panel assembly.
6.
See Detail E.
Hold the back panel so the three rear stretcher panels are up, and slide it into the groove on the side and top panels.
7. Attach the three rear stretcher panels to the side panels, using 2" hex-socket screws (#2 oyster).
8. Peg the cross stretcher panel to the bottom rear stretcher panel, then peg the front stretcher panel to it. Peg the front stretcher panel
to the notch in the side panels.
9. Turn the cabinet face-up, and check that it is square. Tighten all screws in the cabinet.
A
TTACH THE
G
LIDES AND
L
EVELERS
10. To protect corners and edges while moving the cabinet into place, push or hammer plastic tack glides (#13, not shown) into the
bottom edge of the side panels, about 2" from the corners.
11. Attach the front stretcher panel to the notch in the side panels. Insert the wood dowels (#6) into the holes in the side panels.
12.
See Detail F.
Using
5
/
8
" pan-head screws (#4), attach leveler brackets (#16) to the inside of the side panels. Attach the other
edge of the brackets to the front or rear stretcher panel.
After the brackets are attached, screw the levelers in so the plastic glides extend slightly further than the bottom of the levelers.
S
ET THE
C
ABINET
U
PRIGHT
13. Set the assembled cabinet upright. Recheck that the cabinet is square. Recheck that all hex-socket screws are tight.
I
NSTALL THE
H
ANGER
B
AR AND
S
HELVES
14. Align the tabs of the garment hanger bar (#42) with the holes in the middle of the side panels. The flat surface of the bar (with holes)
should face toward the front of the cabinet. Attach the hanger bar, using
5
/
8
" pan-head screws (#4 oyster).
NOTE:
When you install the hanger bar or the upper shelf support bracket, you may have to loosen the screws in the top panel to
prevent scratching the side panels.
15. Rest the upper shelf on its rear clips, and attach its support tube to the side panels using 35 mm hex-socket screws (#1).
Shelf support tube is pre-assembled to the shelf. Snap the rear of the shelf down into the clips.
NOTE:
Do not install the lower shelf yet.
L
EVEL THE
C
ABINET AND
M
AKE
F
INAL
A
DJUSTMENTS
16.
See Detail F.
Move the cabinet to its intended location, and level it by using a 1/4" socket or wrench. Refer to the leveling procedure
on page 58.
17. Snap the lower shelf down into its rear clips (#17).
18. To attach doors, refer to pages 59 - 67.
19. To attach two or more cabinets together, and to secure the cabinet(s) to the back wall, refer to pages 68 - 70.
