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Wenger SoundLok, Assembly Instructions Manual

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Wenger SoundLok Assembly Instructions Manual Download Page 4

4

Fastener Parts List - Floor Frame

Fastener Parts List - Door

Fastener Parts List - Ceiling

HOLE PLUG,3/4",PAINTED,CF

Machine Screw, 

¼-20 x .590

HOLE PLUG,3/4",PAINTED,CF

Machine Screw, 

¼-20 x .590

HOLE PLUG,3/4",PAINTED,CF

Machine Screw, 

¼-20 x ⅝"

HOLE PLUG,3/4",PAINTED,CF

Set Screw, Allen. 

5

/

16

-18 x ½"

HOLE PLUG,3/4",PAINTED,CF

Washer, Neoprene, 

⅜ x ⅞" OD

HOLE PLUG,3/4",PAINTED,CF

Washer, 

5

/

16" 

ID

HOLE PLUG,3/4",PAINTED,CF

Capscrew, 

5

/

16

-18 x ¾"

HOLE PLUG,3/4",PAINTED,CF

Washer, Flat, Type A 

¼ x .734

HOLE PLUG,3/4",PAINTED,CF

Capscrew, 

¼-20 x ¾"

Fastener Parts List - Closures

HOLE PLUG,3/4",PAINTED,CF

Self Drilling Screw, 

#8-18 x ¾"

HOLE PLUG,3/4",PAINTED,CF

Self Tapping Screw,  

#12-14 x 1¾"

HOLE PLUG,3/4",PAINTED,CF

Socket Screw, 

3

/

8

-16 x 1"

HOLE PLUG,3/4",PAINTED,CF

Hole Plug, 

3

/

4

"

Summary of Contents for SoundLok

Page 1: ...Door 4 Fastener Parts List Ceiling 4 Fastener Parts List Closures 4 Electrical Connections 5 Installation 6 Floor Frame and Door Assembly 6 Floor Frame Leveling 10 Wall Panel Installation 11 Horizont...

Page 2: ...ted States of America The information in this manual is subject to change without notice and does not represent a commitment on the part of Wenger Corporation Wenger Corporation does not assume any re...

Page 3: ...oors requires four people working together CAUTION All electrical connections and electrical installation must be done by a licensed electrician WARNING The electrical source must be permanently wired...

Page 4: ...ine Screw 20 x HOLE PLUG 3 Set Screw Allen 5 16 18 x Washer Neoprene x OD Washer 5 16 ID Capscrew 5 16 18 x Washer Flat Type A x 734 HOLE PLUG 3 4 PAI Capscrew 20 x Fastener Parts List Closures HOLE P...

Page 5: ...ations of 120V 60 HZ 20 amp house service for a typical SoundLok layout The power panel includes a 20 6096 mm long cable that attaches to the distribution connector Requirements for electrical install...

Page 6: ...the outline of the room leaving an opening for the door NOTE A corner section must be placed in each corner regardless of the door position and size If the optional Inset Floor is being installed foll...

Page 7: ...utside edge on both sides of the door frame assembly using two 20 x machine screws in each bracket as shown Note Do not over tighten the machine screws as this could cause the door connect brackets to...

Page 8: ...achine screws as shown The floor frame connect brackets may be aligned with the floor frame by inserting a screwdriver through the holes and prying into place 10 Apply a self adhesive gasket straddled...

Page 9: ...y a minimum of 1 4 6 mm Positioning each leveling screw in the floor frame to be 3 16 5 mm or approximately 3 turns above the threaded insert heads is a good starting point The bottom of the floor rai...

Page 10: ...st to adjust the outer leveling screws first then move in toward the middle Note Each leveling screw must contact the wall frame pad assembly c The rubber pad under the floor frame will compress sligh...

Page 11: ...to locks located at the left hand inside edge of the wall panel section The roto locks are contained behind the inside skin panel Note The upper and lower roto locks turn in opposite directions This a...

Page 12: ...rding to the layout plan drawing a Repeat Steps 3 and 4 locking the roto locks in the next wall panel section to the previously installed wall panel section b Continue to install the remaining wall pa...

Page 13: ...d The rooms must be positioned so the windows are directly opposite each other 1 After one wall is erected in the first room position the floor rail of the second room 2 Remove the conduit and fitting...

Page 14: ...open space above the door frame 2 Lightly engage the roto locks if present on each side of the header panel 3 Using a magnetic socket and the appropriate extensions install 5 16 18 x 3 4 capscrews fr...

Page 15: ...ording to the layout plan drawing 2 Attach the beam to the top of the wall panels using a 3 8 neoprene washer a 5 16 flat washer and a 5 16 18 x 3 4 capscrew through each of the four pre drilled holes...

Page 16: ...at the top of the wall panel 3 Working in a clockwise direction position the next ceiling frame rail with the end tab on top of the previously installed rail 4 Continue to install the remaining ceilin...

Page 17: ...w through each of the pre drilled holes in the frame rail and into the cage nuts located underneath the skin of the ceiling panel Leave the ceiling panels loose to allow for adjustment while installin...

Page 18: ...installed panel 5 Loosely attach the ceiling panel to the frame rail using a 1 4 flat washer and a 1 4 20 x 3 4 capscrew through both of the pre drilled holes in the frame rail and into the cage nut...

Page 19: ...h the pre drilled holes using 8 15 x 5 8 pan head screws Note Connection to the building HVAC system must be made with an 8 203 mm diameter flexible duct NOT rigid duct Rigid duct will decrease the so...

Page 20: ...rst followed by the corner sections 2 Tilt the inside ceiling trim down until the lower lip snaps over the bottom of the ceiling rail frame tab 3 Continue the process around the room until all of the...

Page 21: ...instructions in 270A837 1 Inspect the dust box in the door frame to be sure that it is properly recessed behind the strike plate and will not interfere with the door latch bolt as it passes through th...

Page 22: ...lide the vertical tab of the door assembly into the slot in the door frame Align the pre drilled holes in the door assembly with the corresponding pre drilled holes in the door frame Door Assembly The...

Page 23: ...Installation continued Door Assembly continued 4 Loosely attach the door assembly to the door frame using a 3 8 16 x 1 socket screw in the five sets of aligned pre drilled holes 3 8 16 x 1 Socket Scr...

Page 24: ...1 3 4 44 mm space between the inside face of the door frame and the inside of the door See Detail B Raise or lower the door assembly until the top of the inside door leaf is approximately 1 8 3 mm abo...

Page 25: ...loosen the top and bottom mounting screws Adjust the hinge in the frame inward or outward at both the top and bottom to even the seal compression Re tighten the top and bottom mounting screws Repeat...

Page 26: ...the screw in that area move the seal down and retighten the screw If there is too much resistance loosen the screw in that area raise the seal slightly and re tighten the screw 5 As a further check sh...

Page 27: ...t seals Help the customer set appropriate expectations Check and correct the following until the door operates satisfactorily Dust box is sufficiently recessed Foam seals are in proper contact Magneti...

Page 28: ...tion refer to the SoundLok Electrical Panel Interconnection Installation Manual Optional Communications Panel The communications panel has raceways from inside to outside that may be used for connecti...

Page 29: ...h bracket 2 If the closure panel is being mounted flush to the ceiling attach a 2 x 4 metal stud to secure the top of the closure panel If there is no ceiling directly above the closure panel a 2 x 4...

Page 30: ...of the pvc closure t extrusions b Remove and discard the adhesive backing from the pvc t extrusion and carefully apply it along the top edge of the wall panels 4 Cut the length of the pvc l closure ex...

Page 31: ...t the front of the room a Apply two rows of self adhesive foam gasket to the metal stud surface making contact with the wall panel b Position the metal studs 1 1 8 29 mm back from the front surface of...

Page 32: ...boards to fit the areas being covered b Secure the closure panels to the 2 x 4 metal studs using 12 x 1 self tapping screws leaving 3 mm space at the front to accomodate the thickness of the pvc closu...

Page 33: ...ure panels c Cut the floor rail pvc extrusions to fit along the bottom edge of the closure panels d Remove and discard the adhesive backing from the pvc extrusions e Carefully apply the pcv extrusions...

Page 34: ...s to distribute the lubricant Adjustments Magnetic door gasket to door stop Adjust only as necessary 1 Loosen the screws in the vertical and or horizontal door stops 2 If the gap is too tight tap stop...

Page 35: ...he new pane of glass into the cavity be sure the surface to be placed between the panes is clean g Re seal the corners with soft sealant left over from disassembly h Replace the separators i Clean the...

Page 36: ...door and then down will help avoid damage The gasket should be held up about 6 152 mm above the door so that it can be fed straight into the vertical retainers Sweep Seal Gasket Replacement 1 Remove t...

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