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Wenger Gearboss Customizable Wood Lockers, Installation And Owner'S Instructions, Page: 1 / 28

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Wenger Gearboss Customizable Wood Lockers Installation And Owner'S Instructions Download Page 1

Installation and Owner's Instructions

Customizable Wood Lockers

©Wenger Corporation 2021 

Printed in USA 2021-11 

Part #241D497-11

Wenger Corporation,

 555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448

Questions? Call.....USA: (800) 4WENGER (493-6437) • Worldwide: +1-507-455-4100 • wengercorp.com

Contents

Note: 

Please read and understand these instructions before starting the assembly or installation.

Note: 

If you need additional information, contact Wenger Corporation using the information below.

Visit the GearBoss Customizable Wood Lockers web page at gearboss.com for more information.

Locker with 

Metal Base

Locker without 

Metal Base

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

General  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Manufacturer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Warranty  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety Precautions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Required Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Fastener Parts List  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Fasteners - Not Supplied  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Layout Configurations

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Wood Locker with Metal Base Components . . . . . . . . . . . . . . . . . 6

Wood Locker without Metal Base Components  . . . . . . . . . . . . . . 7

Electrical Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation with Metal Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installation without Metal Base . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Connect Lockers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Connect Locker Sides Together  . . . . . . . . . . . . . . . . . . . . . . 16

Connect Locker Backs Together (Island Mount Only)   . . . . . 18

Secure to Structure (Wall Mount Only)  . . . . . . . . . . . . . . . . . 19

Secure to Structure (Island Mount Only). . . . . . . . . . . . . . . . 20

Side Closure Panel Installation for Lockers with Metal Base . . . . 21

Side Closure Panel Installation for Lockers without Metal Base. . 23

Helmet & Shoulder Pad Accessory Installation . . . . . . . . . . . . . . . 26

Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Summary of Contents for Gearboss Customizable Wood Lockers

Page 1: ...ithout Metal Base Important User Information 2 General 2 Manufacturer 2 Intended Use 2 Warranty 2 Before Installation 3 Safety Precautions 3 Required Tools 4 Fastener Parts List 4 Fasteners Not Supplied 5 Layout Configurations 5 Wood Locker with Metal Base Components 6 Wood Locker without Metal Base Components 7 Electrical Guidelines 8 Installation with Metal Base 9 Installation without Metal Base...

Page 2: ...This warranty runs from the date of shipment and warrants that the Wenger product will be free of defects in materials or craftsmanship during the warranty period This warranty is your sole and exclusive remedy for any claim against Wenger related to your purchase use or ownership of a Wenger product This warranty does not apply to damage caused by common carrier misuse or abuse alterations to pro...

Page 3: ... assembly procedure before beginning the assembly Hardware packs may contain extra fasteners that will not be required on your lockers At least two people are required to install the locker General Usage Never hang from or climb on lockers Overloading or shock loading lockers could cause a collapse resulting in property damage or serious injury Installation Requirements Lockers should be installed...

Page 4: ...tor Bolt 15 16 Locker Connection Fasteners End Cover Panel Accessory Fasteners Helmet Shoulder Pad Holder Accessory Fasteners Locker with Metal Base Fasteners Depending on configuration not all fasteners may be used 1 4 20 Cap Nut 14 10 16 x 3 4 Pan Head Screw 1 4 20 x 5 8 Machine Screw 11 12 1 4 20 Lock Nut 13 8 x 5 8 Hex Head Screw 1 4 20 x 5 8 Machine Screw 11 12 1 4 20 Lock Nut Locker without ...

Page 5: ...s wood stud and drywall construction attachment should be by lag screws 1 4 minimum into every stud If the wall is metal stud and drywall construction attachment should be by toggle bolt 1 4 minimum into every stud If the wall is concrete block construction attachment should be by concrete screw Tapcon or toggle bolt 1 4 minimum spaced no more than 16 apart If the wall is poured concrete construct...

Page 6: ... Base Mount Bracket for Island Installations Only 9 Not Available 10 3 8 16 x 2 1 2 Glide Leveler 11 1 4 20 x 5 8 Machine Screw 12 1 4 20 Lock Nut 13 8 x 5 8 Hex Head Screw 14 10 16 x 3 4 Pan Head Screw 15 1 4 20 x 1 181 Connector Bolt 16 1 4 20 Cap Nut 17 Single Side Closure Panel Optional Island Panel also available 18 Side Closure Bracket 19 Helmet Shoulder Pad Holder Accessory Optional 20 3 8 ...

Page 7: ...ver Plate 11 1 4 20 x 5 8 Machine Screw 17 Island Side Closure Panel Optional Single Panel also available 25 8 15 x 1 1 4 Truss Head Screw 12 1 4 20 Lock Nut 21 Cabinet Connector Bracket 26 8 x 1 3 8 Wood Screw for wall mount only not shown 14 10 16 x 3 4 Pan Head Screw 22 8 x 5 8 Pan Head Screw Shown as island mount configuration can also be installed as wall mount configuration 7 1 23 14 16 15 1...

Page 8: ...o each locker using the access holes near the top Power draw per locker is based on the configuration of each locker The following can be used as general guidelines If more accurate power requirements are needed please contact Wenger Corporation about your specific requirements Low voltage items lights fans sensors etc require up to 200 watts per locker The electrical outlet is designed for chargi...

Page 9: ...awings and level them individually before connecting them together 3 Connect the bases together using one 1 4 20 x 5 8 machine screw 11 and 1 4 20 lock nut 12 through the lower adjoining pilot holes as shown 3 8 16 x 2 1 2 Glide Leveler 10 Locker Base 2 1 4 20 x 5 8 Machine Screw 11 1 4 20 Lock Nut 12 Connect using lower adjoining pilot holes The lockers can be installed with or without a metal ba...

Page 10: ...ion Note If the wall is not straight it may be necessary to add shims behind some of the wall mount brackets Island Installation Floor Mount Attach two bases back to back to the floor by placing an island base mount bracket over both wall mount brackets and the appropriate fasteners and method described in the Fasteners Not Suppled section Island Base Mount Bracket 8 Wall Mount Bracket Wall Mount ...

Page 11: ...de the locker unit to fit onto the base Note There are cutouts at the back of the locker which allow it to slide onto the base without interference 7 Attach the locker to the inside of the base using two 1 4 20 x 5 8 machine screws 11 8 Repeat steps 5 7 for the remaining locker units 1 4 20 x 5 8 Machine Screw 11 More than one person is needed to lift the locker units CAUTION ...

Page 12: ... and optional corner protect brackets 4 5 6 to each base using 8 x 5 8 hex head screws 13 8 x 5 8 Hex Head Screw 13 Left Corner Protect Bracket 4 Right Corner Protect Bracket 6 Double Corner Protect Bracket 5 Front Cover Plate 3 10 Skip ahead to Connect Lockers on page 16 ...

Page 13: ...Move the lockers to be within a few inches of their final location according to the layout drawings 3 Turn the levelers to adjust the height at each corner Installation without Metal Base The lockers must be leveled to each other before attaching them together Pull shelf out Remove screws Turn to adjust height The lockers can be installed with or without a metal base This is the procedure for inst...

Page 14: ...e the highest point of the floor in that area c The locker installed at this highest location will be the reference for all other lockers to be leveled against 5 Adjust the levelers on one side until the front edges of the locker side panels are plumb side to side 6 Measure A and B and adjust the front levelers until A B 1 32 inch ...

Page 15: ...ust if necessary repeat steps 4 6 9 Adjust the levelers on the adjacent locker so it will line up with the top of the highest locker Confirm that adjacent lockers are level using a connector bracket or carpenter s level across the tops 10 Repeat steps 5 9 for the remaining lockers 11 Skip ahead to Connect Lockers on page 16 Adjacent lockers must be level along tops ...

Page 16: ...nnected together at the back in addition to the sides This procedure is for securing the sides of adjacent lockers Island mount lockers will require additional steps on the following pages For standard installations only see separate seismic instructions if required STOP Detail A1 Top View of Wall Mounted Lockers Wall Side Locker Connections All adjacent locker sides must be connected together Det...

Page 17: ...es together 2 Be sure that the front pilot holes in the end panels are aligned and connect the locker units together using 1 4 20 x 1 181 connector bolts 15 and 1 4 20 cap nuts 16 1 4 20 Cap Nut 16 1 4 20 x 1 181 Connector Bolt 15 3 If installing island mounted lockers continue to the following page If installing wall mounted lockers skip to Secure Lockers to the Structure Wall Mount Configuration...

Page 18: ...he backs of the lockers 3 Attach the brackets to the locker sides using two 10 16 x 3 4 pan head screws 14 4 After all lockers are connected continue to Secure to the Structure on the following pages This procedure is for securing the backs of adjacent island mount lockers The sides of the lockers must already be connected as described on the previous page For standard installations only see separ...

Page 19: ...he locker spacer bracket to both lockers using two 10 16 x 3 4 pan head screws 14 d Attach the remaining wall mount lockers to the back wall 19 10 16 x 3 4 Pan Head Screw 14 Attach to the wall Locker Spacer Bracket 7 Secure Lockers to the Structure This procedure is for securing wall mount lockers to the structure See the following page for securing island mount lockers to the structure This instr...

Page 20: ...every locker bank must be secured to the floor Note Make sure all the lockers are secured together before attaching them to the floor 1 At the ends of the locker bank attach one cabinet connector bracket 21 to the bottom inside of each locker using a minimum of two 8 x 5 8 pan head screws 22 The brackets have extra holes for the best fit 2 Secure the bracket to the floor using the appropriate fast...

Page 21: ...Lock Nut 12 Optional side closure panels can be installed on the ends of the lockers 1 Attach a side closure bracket 18 to the side that the closure panel will be installed 1a For wall mount single row configurations With the lip facing out mount the side closure bracket 18 to the end of the locker base using one 1 4 20 x 5 8 machine screw 11 and 1 4 20 lock nut 12 1b For island mount double row c...

Page 22: ...2b For island mount double row configurations Attach both ends of the side closure panel to the lockers using 1 4 20 x 1 181 connector bolts 15 and 1 4 20 cap nuts 16 A 3 8 hole will need to be drilled through both locker side panels to attach the bottom holes of the side closure panel 22 Optional Side Closure Panel Accessory Installation for Lockers with Metal Base continued Side Closure Panel 17...

Page 23: ...c tack glides 23 into the bottom edge centered and 2 3 from each end 3 Attach one toe kick cover plate 24 to the bottom notched edges of the end cover panel using two 8 15 x 1 1 4 truss head screws 25 Single end cover panels 17 use one cover plate Island end cover panels 17 use two cover plates 4 If attaching a single end cover panel continue to the following page If attaching an island end cover ...

Page 24: ... the locker 3 Attach the front of the single end cover panel to the locker using three 1 4 20 x 1 181 connector bolts 15 and 1 4 20 cap nuts 16 4 Attach the back of the end cover panel using three 8 x 1 3 8 wood screws 26 through the locker holes drilled in Step 1 and into the end cover panel Single End Cover Panel 17 8 x 1 3 8 Wood Screw 26 1 4 20 x 1 181 Connector Bolt 15 1 4 20 Cap Nut 16 Overt...

Page 25: ...er panel 17 are aligned with the pilot holes in both lockers at the end of the formation 2 Attach both edges of the island end cover panel to both lockers using ten 1 4 20 x 1 181 connector bolts 15 and eight 1 4 20 cap nuts 16 Island End Cover Panel 17 1 4 20 x 1 181 Connector Bolts 15 1 4 20 Cap Nuts 16 Optional Side Closure Panel Accessory Installation for Lockers without Metal Base continued ...

Page 26: ...top of the locker 2 Secure the holder to the weldment holes using four 3 8 16 x 3 4 flange bolts 20 The lips of the flange bolts hold it in place 3 Plug in the fan connectors Helmet Shoulder Pad Holder 19 Lips of the flange bolts hold the helmet shoulder pad holder in place 3 8 16 x 3 4 Flange Bolt 20 A minimum 30 762 mm of clearance is recommended between the top of the locker and the ceiling to ...

Page 27: ... stains or other tough stains use a nonabrasive cleaner or an industrial all purpose cleaner Ammoniated or vinegar based glass cleaners also work well for these stains Do not use harsh abrasive cleaners as permanent damage could occur to the panel surface Be sure to quickly remove all cleanser residues with water and wipe dry with a soft cloth Humidity Control To insure longevity of panel performa...

Page 28: ...28 Replacement Parts Item Description 1 Locker Hook Bracket 2 Double Garment Bracket 3 Electronic Lock 4 Hinge Mount Bracket 5 Helmet Shoulder Pad Holder Accessory 6 Side Closure Panel 1 2 3 4 5 6 ...

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