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Weishaupt WRSol 1.0, Manual

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Weishaupt WRSol 1.0 Manual Download Page 88

88

8

Code

Description

Cause

Rectification

8

Collector flow sensor TKV has 

Sensor or cable

Check installation, if necessary

short or open circuit

short or open circuit

replace sensor

Note:

Pump control  switches to collector sensor TKO. 
Once the cause of the fault has been rectified, the fault message is automatically reset.

9

Collector return sensor TKR has 

Sensor or cable

Check installation, if necessary

short or open circuit

short or open circuit

replace sensor

Note:

The yield determination no longer functions correctly. 
Once the cause of the fault has been rectified, the fault message is automatically reset.

10

Swim pool sensor bottomTSB hat 

Sensor or cable

Check installation, if necessary

short or open circuit

short or open circuit

replace sensor

Note:

The solar pump switches off. 
Once the cause of the fault has been rectified, the fault message is automatically reset.

11

Solid fuel boiler sensor bottom TFK has 

Sensor or cable

Check installation, if necessary

short or open circuit

short or open circuit

replace sensor

Note:

The solid fuel pump is driven at maximum speed (100%). 
Once the cause of the fault has been rectified, the fault message is automatically reset.

13

The calorifier sensor top TPO has

Sensor or cable

Check installation, if necessary

short or open circuit

short or open circuit

replace sensor

Note:

The three way valve is de-energised and returns to its start position. 
Once the cause of the fault has been rectified, the fault message is automatically reset.

14

The tank sensor top TSO has

Sensor or cable

Check installation, if necessary

short or open circuit

short or open circuit

replace sensor

Note:

Output 4 (PPS) is de-energised or the WES function only loads to TSU sensor. 
Once the cause of the fault has been rectified, the fault message is automatically reset.

15

The heating circuit return sensor THR has

Sensor or cable

Check installation, if necessary

short or open circuit

short or open circuit

replace sensor

Note:

The three way valve is de-energised and returns to its start position. 
Once the cause of the fault has been rectified, the fault message is automatically reset.

16

The additional calorifier bottom has 

Sensor or cable

Check installation, if necessary

short or open circuit

short or open circuit

replace sensor

Note:

Once the cause of the fault has been rectified, the fault message is automatically reset.

17

The additional calorifier top has 

Sensor or cable

Check installation, if necessary

short or open circuit

short or open circuit

replace sensor

Note:

Once the cause of the fault has been rectified, the fault message is automatically reset.

Summary of Contents for WRSol 1.0

Page 1: ...Weishaupt Solar Controller WRSol 2 0 83258302 1 2008 Installation and operating instructions manual ...

Page 2: ...pt Straße D 88475 Schwendi Product Solar controller WRSol 1 0 WRSol 2 0 The product described above conforms to Document No DIN EN 60730 1 2 9 DIN EN 61000 6 1 6 3 In accordance with the directives LVD 2006 95 EC EMC 2004 108 EC this product is labelled as follows Schwendi 09 07 2008 ppa ppa Dr Lück Denkinger ...

Page 3: ...ion 70 6 7 Test outputs 71 6 8 Select options 74 6 9 Display faults 76 6 10 Language selection 76 7 Functions 77 7 1 Collector protection 77 7 2 Energy management via the MFA output 78 7 3 Fault transmission 79 7 4 Pump standby protection 79 7 5 Reference value of pump speed control in conjunction with collectors 79 7 6 Pump control in conjunction with a solid fuel boiler 80 7 7 Solid fuel boiler ...

Page 4: ...s 89 8 3 Cause and rectification of faults 89 9 Technical data 90 9 1 Electrical data 90 9 2 Permissible ambient conditions 90 9 3 Dimensions 90 9 4 Temperature sensor data 91 9 4 1 Sensor characteristics 92 Appendix 93 Checklist 93 Commissioning log of adjustable parameters Change settings please complete 94 Commissioning log of adjustable parameters Options please complete 95 Timer program table...

Page 5: ...nstructions of the collectors In addition to the installation and operating instructions local codes of practice should also be adhered to Special attention should be paid to the relevant installation and safety guidelines given All safety and danger notices should be kept in a legible condition Ask the installer to instruct you in the use of the solar controller Electrical safety Before starting ...

Page 6: ...erature increase swimming pool and solid fuel functions can be set 2 1 What does the solar controller do If programmed correctly the controller in conjunction with the relevant hydraulic switching will ensure that the solar energy available is used correctly and that the need for additional heat exchangers is largely avoided General operation of the system is possible once the available hydraulic ...

Page 7: ...ensors STF 225 4 m blue cable w No 660 229 3 immersion sensors STF 222 2 2 5 m grey cable w No 660 228 Operating instructions WRSol 2 0 Note Screw in the top screw only so far that it is still possible to hook in the controller Note The sensors supplied are designed as immersion sensors If site conditions require contact sensors these can be ordered under order No 660 302 Contact sensors cannot be...

Page 8: ...ol 2 0 is constructed in such a way that the function of the controller and the type of setting parameters can be set by selecting the relevant hydraulic variation Only the selection menus and setting parameters required for the hydraulic variation selected will then be displayed All other parameters are blanked out Connection Remove terminal rail cover Connect sensor lines MFA output pump or chan...

Page 9: ...60 228 TKV Temperature sensor collector supply STF 222 2 w 660 228 TKW Temperature sensor DHW cold STF 222 2 w 660 228 TPO Temperature sensor calorifier top STF 222 2 w 660 228 TPU Temperature sensor calorifier bottom STF 222 2 w 660 228 TSB Temperature sensor swimming pool STF 222 2 w 660 228 TSO Temperature sensor tank top STF 222 2 w 660 228 TSU Temperature sensor tank bottom STF 222 2 w 660 22...

Page 10: ...5 eBus TKO TK2 TSU TSO TPU TPO PS PS2 VSP PPS MFA 26 eBus TKO TK2 TSU TPU TBY PS PS2 VSP VBY MFA 27 eBus TKO TK2 TSU TPU TPO THR PS PS2 VSP VRA MFA 29 eBus TKO TK2 TPU PS PS2 MFA 30 eBus TKO TK2 TPU TBY PS PS2 VBY MFA 31 eBus TKO TK2 TPU TPO THR PS PS2 VRA MFA 32 eBus TKO TK2 TSU TPU PS PS2 PWL MFA 33 eBus TKO TK2 TSU TPU TBY PS PS2 PWL VBY MFA 34 eBus TKO TK2 TSU TPU TPO THR PS PS2 PWL VRA MFA 35...

Page 11: ...R PS PPS PWL VRA MFA 63 eBus TKO TWT TSO TPU TPO TKR VIZ PS PWT VPO PPS MFA 64 eBus TKO TWT TSO TPU TPO TKR VIZ PS PWT PWL PPS MFA 65 eBus TKO TWT TPU TPO THR PS PWT VRA MFA 72 eBus TKO TKV TZO TZU TPU TPO TKR VIZ PS PZP PPZ MFA 74 eBus TKO TK2 TZO TZU TPU TPO PS PS2 PZP PPZ MFA 76 eBus TKO TFK TZO TZU TPU TPO TKR VIZ PS PFK PZP PPZ MFA 80 eBus TKO TWT TZO TZU TPU TPO TKR VIZ PS PWT PZP PPZ MFA 84...

Page 12: ...ion 7 Heating support 8 By directional loading Collector Collector cascade with bypass with bypass Solid fuel boiler DHW tank 1123 213 222 23 1937 Calorifier 314 131 411 4017 487 29 30 121 427 497 317 1415 157 1657 6547 Energy storage tank WES C 5413 5513 581 571 5637 597 DHW tank and calorifier 5136 371 3512 256 937 3616 277 1067 387 506 1147 516 60136 61136 6267 63146 64146 DHW tank cascade 4123...

Page 13: ...n also influence the MFA output Possible settings MFA output 0 1 2 3 4 7 8 9 10 11 12 MFA TKV TSU TKO eBus TKO PS TKV TSU TKR VIZ VBY TKR VIZ PS VBY TBY TBY AB B A PZW TZW M PZW TZW PWL X1 N 1 N 2 N 3 N L 4 5 6 X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 WW KW WW KW Energy yield calculation optional Ch 7 10 Circulation function with or without sensor optional Ch 7 15 Collector bypass function ...

Page 14: ... the MFA output Possible settings MFA output 0 1 2 7 8 9 10 11 12 Energy yield calculation optional Ch 7 10 Legionella function optional Ch 7 12 Circulation function with sensor optional Ch 7 14 Three way valve The WRSol 2 0 determines the temperature differential between the collector sensor TKO and the reference sensor TSU TPU If a collector return sensor TKR is fitted this can be included in th...

Page 15: ...gy stored in the calorifier is utilised depending on the Storage Actual value top TSO and the Calorifier Actual value top TPO Ch 7 19 Possible settings MFA output 0 1 2 5 6 7 8 9 10 11 12 KW WW Energy yield calculation optional Ch 7 10 Circulation function with sensor optional Ch 7 15 Three way valve collector bypass The WRSol 2 0 determines the temperature differential between the collector senso...

Page 16: ...the dual stratification tank Using the charge reversal pump calorifier tank PPS the energy stored is transferred depending on the calorifier temperature TPO and the storage tank temperature TSO Ch 7 19 Possible settings MFA output 0 1 2 5 6 7 8 9 10 11 12 Energy yield calculation optional Ch 7 10 Three way valve The WRSol 2 0 determines the temperature differential between the collector sensor TKO...

Page 17: ...ree way valve WW KW optional VSP MFA X1 N 1 N 2 N L 3 N L 4 5 6 TSU eBus TKO PS TSU TPU PS TPU VRA TPO TPO THR M THR VRA TKO M AB A B M VSP AB B A PPS PPS TKV TKV TSO TSO X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Heating return temperature increase Three way valve The WRSol 2 0 determines the temperature differential between the collector sensor TKO and the reference sensor TSU TPU If a coll...

Page 18: ...e DHW function Ch 7 14 can also influence the MFA output With the three way valve used for return temperature increase VRA the energy available from the calorifier can be used depending on the calorifier temperature TPO and the heating return sensor THR Possible settings MFA output 0 1 2 5 6 7 8 9 10 11 12 Variation 11 Storage tank cascade for DHW via plate heat exchanger and heating support WW KW...

Page 19: ...A TKV TPU TKO eBus TKO PS TKV TPU TKR VIZ TKR VIZ PS TPO TKW TWW TPO TKW TWW X1 N 1 N 2 N 3 N 4 5 6 X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PWW PWW Energy yield calculation optional Ch 7 10 The WRSol 2 0 determines the temperature differential between the collector sensor TKO and the reference sensor TPU If a collector flow sensor TKV is fitted this can be included in the control As soon a...

Page 20: ... 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 AB B A TKV TKV Heating return temperature increase DHW withdrawal via plate heat exchanger The WRSol 2 0 determines the temperature differential between the collector sensor TKO and the reference sensor TPU If a collector return sensor TKV is fitted this can be included in the control As soon as the temperature differential is greater than the value set Ca...

Page 21: ...nk for DHW optional MFA TKV TPU TKO eBus TKO PS TKV TPU TKR VIZ TKR VIZ PS TSU TSU X1 N 1 N 2 N 3 N L 4 5 6 X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PZW PZW VBY M VBY B AB A PWL PWL TBY TBY Energy yield calculation optional Ch 7 10 Circulation function with sensor optional Ch 7 15 The WRSol 2 0 determines the temperature differential between the collector sensor TKO and the reference sensor...

Page 22: ...pump speed and the minimum storage tank temperature the external heat exchanger can be blocked via the potential free Multi funct Output MFA In addition an 18 hour block can be activated The DHW function Ch 7 14 can also influence the MFA output Possible settings MFA output 0 1 2 5 6 7 8 9 10 11 12 Variation 19 Dual stratification storage tank for DHW and heating circuit support optional TKO eBus ...

Page 23: ...Ch 7 14 can also influence the MFA output Possible settings MFA output 0 1 2 7 8 9 10 11 12 Variation 21 Swimming pool and dual stratification storage tank for DHW optional KW WW MFA TSU TK2 eBus TKO PS PS2 PS PS2 TK2 TSU PLE TKO PLE X1 N 1 N 2 N 3 N 4 5 6 X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PWL Legionella function optional Ch 7 13 The WRSol 2 0 determines the temperature differential ...

Page 24: ...ication storage tank with collector cascade bypass WW KW MFA X1 N 1 N 2 N L 3 N 4 5 6 VSP TSU TK2 eBus TKO PS PS2 PS PS2 TK2 TSU TPU TPU VSP PLE TKO M PLE AB B A X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Legionella function optional Ch 7 13 Exchanger interlock Three way valve The WRSol 2 0 determines the temperature differential between the collector sensors TKO or TK2 and the reference sens...

Page 25: ...tion 25 Storage tank cascade for DHW with collector cascade and retrieval function WW KW AB MFA X1 N 1 N 2 N L 3 N L 4 5 6 eBus TKO PS PS2 TK2 TSU TPU VSP VBY VSP TSU TK2 PS PS2 TPU TKO M TBY M TBY VBY B A AB B A X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Three way valve The WRSol 2 0 determines the temperature differential between the collector sensors TKO or TK2 and the reference sensor TPU...

Page 26: ...re TPO and the heating return sensor THR Depending on the average pump speed and the minimum storage tank temperature the external heat exchanger can be blocked via the potential free Multi funct Output MFA In addition an 18 hour block can be activated The DHW function Ch 7 14 can also influence the MFA output Possible settings MFA output 0 1 2 5 6 7 8 9 10 11 12 Variation 27 Storage tank cascade ...

Page 27: ...r with collector cascade bypass MFA X1 N 1 N 2 N 3 N L 4 5 6 TPU TK2 eBus TKO PS PS2 PS PS2 TK2 TKO M M THR VRA VRA THR TPO TPU TPO AB B A X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Heating return temperature increase The WRSol 2 0 determines the temperature differential between the collector sensors TKO or TK2 and the reference sensor TPU As soon as the temperature differential is greater th...

Page 28: ...collector cascade B A AB M VBY VBY MFA X1 N 1 N 2 N 3 N L 4 5 6 TPU TK2 eBus TKO PS PS2 PS PS2 TK2 TPU TKO TSU TSU TBY TBY PWL PWL X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 The WRSol 2 0 determines the temperature differential between the collector sensors TKO or TK2 and the reference sensor TPU or TSU As soon as the temperature differential is greater than the increase Diff On set the relev...

Page 29: ...tion 34 Calorifier with internal tank for DHW with collector cascade and heating circuit support VSP MFA X1 N 1 N 2 N L 3 N 4 5 6 TKR TSU eBus TKO PS TSU TKR VIZ TPU PS PLE VIZ TPU PLE VSP TKO TV PFK PFK TFK TFK AB B A M X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Three way valve Energy yield calculation optional Ch 7 10 Legionella function optional Ch 7 13 The WRSol 2 0 determines the tempera...

Page 30: ... 2 5 6 7 8 9 10 11 12 Variation 36 Storage tank cascade for DHW with collector and solid fuel boiler via retrieval function optional WW KW MFA X1 N 1 N 2 N L 3 N L 4 5 6 TSU eBus TKO PS TSU TKR VIZ TPU PS M VIZ TPU VBY VSP VSP TKO PFK PFK TFK TFK M TBY TKR TBY TV B AB A VBY AB B A X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Three way valve Energy yield calculation optional Ch 7 10 The WRSol 2 ...

Page 31: ...e blocked via the potential free Multi funct Output MFA In addition an 18 hour block can be activated The DHW function Ch 7 14 can also influence the MFA output Possible settings MFA output 0 1 2 5 6 7 8 9 10 11 12 Variation 38 Storage tank cascade for DHW and heating support with collector and solid fuel boiler WW KW MFA X1 N 1 N 2 N L 3 N 4 5 6 e Bus TKO PS TKR TPU VUP PFK TFK TPO PS TKO PFK TFK...

Page 32: ...ariation 41 Calorifier for heating with collector bypass and solid fuel boiler optional MFA X1 N 1 N 2 N 3 N L 4 5 6 eBus TKO PS THR TPU VRA PFK TFK TPO PS TKO PFK TFK TPO TPU M M THR VRA TV AB B A X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 The WRSol 2 0 determines the temperature differential between the collector sensor TKO and the reference sensor TPU As soon as the temperature differentia...

Page 33: ...d solid fuel boiler optional MFA X1 N 1 N 2 N 3 N L 4 5 6 TPU TKO eBus TKO PS TFK TPU VIZ PFK TKR VIZ TFK TKR PFK TBY TBY VBY TSU TSU TV AB A B PS VBY AB B A M PWL PWL X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Energy yield calculation optional Ch 7 10 The WRSol 2 0 determines the temperature differential between the collector sensor TKO and the reference sensor TPU As soon as the temperature...

Page 34: ...n 18 hour block can be activated The DHW function Ch 7 14 can also influence the MFA output Possible settings MFA output 0 1 2 5 6 7 8 9 10 11 12 Variation 45 Calorifier with internal tank DHW and heating circuit support with collector and solid fuel boiler MFA X1 N 1 N 2 N L 3 N 4 5 6 eBus TPU VUP PFK TFK PFK TFK TPU M M VUP TPO TPO TV AB B A X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 The WR...

Page 35: ...d is unblocked if the temperature falls by 5K Possible settings MFA output 0 9 10 11 12 Variation 49 Calorifier for heating support with solid fuel boiler MFA X1 N 1 N 2 N 3 N 4 5 6 eBus TKO PS PS2 PS PS2 TK2 TSU TSO TPU TPO PPS TPO TPU TSO TSU TK2 TKO PPS PWL PWL X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Retrieval function The WRSol 2 0 determines the temperature differential between the co...

Page 36: ...tion 51 Storage tank cascade for DHW with two collector load pumps and retrieval function WW KW B TSU MFA X1 N 1 N 2 N L 3 N L 4 5 6 eBus TKO PS VSP TPU VSB TPU TKO TSU PS M TSB TSB VSP VSB VSB VIZ TKR VIZ TKR AB B A M AB A PZW PZW X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Energy yield calculation optional Ch 7 10 Circulation function with sensor optional Ch 7 15 The WRSol 2 0 determines the...

Page 37: ...er tank PPS the energy stored in the calorifier is transferred depending on the calorifier temperature TPO and the storage tank temperature TSO Possible settings MFA output 0 12 Variation 53 Storage tank sequence connection for DHW retrieval function and legionella function optional KW MFA eBus TKO PS TKR TSO PZW TKV TKO TSU X1 N 1 N 2 N 3 N 4 5 6 PS TSU TSO TKV PZW TKR VIZ VIZ PWL PWL TZW TZW X2 ...

Page 38: ... the minimum storage tank temperature the external heat exchanger can be blocked via the potential free Multi funct Output MFA In addition an 18 hour block can be activated The DHW function Ch 7 14 can also influence the MFA output Possible settings MFA output 0 1 2 7 8 9 10 11 12 Heating return temperature increase Circulation function with or without sensor optional Ch 7 15 The WRSol 2 0 determi...

Page 39: ... and the minimum storage tank temperature the external heat exchanger can be blocked via the potential free Multi funct Output MFA In addition an 18 hour block can be activated The DHW function Ch 7 14 can also influence the MFA output Possible settings MFA output 0 1 2 5 6 7 8 9 10 11 12 Energy yield calculation optional Ch 7 10 The WRSol 2 0 determines the temperature differential between the co...

Page 40: ... TPU VPO PPS AB B A M X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Variation 60 Tank cascade for DHW and heating with retrieval function and load change over Energy yield calculation optional Ch 7 10 Circulation function without sensor optional Ch 7 15 Three way valve The WRSol 2 0 determines the temperature differential between the collector sensor TKO and the reference sen sor TSU If a collec...

Page 41: ...t 0 1 2 5 6 7 8 9 10 11 12 optional TPU TKO PS WW KW TPO TSO MFA eBus TKO PS TKV THR VRA X1 N 1 N 2 N 3 N L 4 5 6 TSO PPS PWL TKV TPO TPU PPS PWL THR AB B A M VRA X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Variation 62 Tank cascade for DHW and heating energy storage tank WES with retrieval function heating support via 3 way valve The WRSol 2 0 determines the temperature differential between t...

Page 42: ...ti funct Output MFA The DHW function Ch 7 14 can also influence the MFA output With the charge reversal pump calorifier tank PPS the energy stored is transferred from the calorifier depending on the calorifier temperature TPO and the tank temperature TSO Ch 7 18 Possible settings MFA output 0 1 2 5 6 7 8 9 10 11 12 TPU TKO TKR VIZ PS WW KW TPO TSO VIZ MFA eBus TKO PS TWT TKR PPS X1 N 1 N 2 N 3 N 4...

Page 43: ...tings MFA output 0 5 6 7 8 9 10 11 12 TPU TKO TKR VIZ PS TPO TZO VIZ MFA eBus TKO PS TKV TKR PPZ X1 N 1 N 2 N 3 N 4 5 6 TZU PZP TKV TPO TPU PZP PPZ TZU TZO AB B A M X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Variation 72 Energy storage tank WES and additional calorifier with bi directional loading Energy yield calculation optional Ch 7 10 Bi directional loading Ch 7 19 The WRSol 2 0 determine...

Page 44: ...12 TPU TKO TKR VIZ PS TPO TZO VIZ MFA eBus TKO PS TFK TKR PPZ X1 N 1 N 2 N 3 N 4 5 6 TZU PZP TFK TPO TPU PZP PPZ TZU TZO PFK PFK TV AB B A M X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Variation 76 Energy storage tank WES and additional calorifier with bi directional loading and solid fuel boiler Energy yield calculation optional Ch 7 10 Bi directional loading Ch 7 20 The WRSol 2 0 determines ...

Page 45: ... TPO and the additional calorifier temperature top TZO Ch 7 20 Possible settings MFA output 0 5 6 7 8 9 10 11 12 optional TSU TKO TKR VIZ PS TSO TPO VIZ MFA eBus TKO PS TWT TKR PPS X1 N 1 N 2 N L 3 N 4 5 6 TSO PWT VSP TPO TPU PPS TWT TPU PWT TSU AB B A VSP M X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Variation 84 Calorifier cascade via 3 way valve with plate heat exchanger and retrieval funct...

Page 46: ...rted with the previously set values It is not possible to start the factory presettings LCD Display eBus plug socket Standard display Selection menu Sub menu Display faults Sprache lingue lingua Select type of operation Select temp and values Change settings Hydraulic variation 1 Collect temp Minimum 20 C PS Speed Minimum 30 Multi funct output 7 TKO 67 C TSU 49 C PS 100 BA Auto esc Hydraulic Varia...

Page 47: ...ttom act value Circ temp act value CW temp act value WW temp act value Solid f temp act value Heat circ return act value Additional calorifier top Additional calorifier bottom Swim p temp act value Collect temp maximum Current rating collector Part yield collector Delete part yield Total yield collector Average rating PS Operating hours PS Rating current collect2 Part yield2 collect Part yield2 de...

Page 48: ...ed Minimum Collect Temp Increase Multi funct Output Day Time 48 5 Change settings esc Change daily prog DHW Assign daily prog DHW Display daily prog DHW Timer program DHW esc Change daily prog legion Assign daily prog legion Display daily prog legion Timer program Legionella esc Change daily prog circ Assign daily prog circ Display daily prog circ Timer program circ esc SolarPump PS SolarPump PS2 ...

Page 49: ...iations Collect protection Volume impulse meter Collect flow sensor Start optimisation collect Swim pool loading Set factory presetting 49 5 Fault codes Delete fault codes deutsch english espagnol Select options esc Display faults esc Sprache language idioma esc ...

Page 50: ...t te em mp p v va al lu ue es s and T Te es st t o or r t ta ak ke e o ov ve er r o ou ut tp pu ut ts s New values are entered on line three of the display and the display is pushed up by one line The value in the first line is therefore lost Changing the standard display TKO 67 C TSU 49 C PS 100 BA Auto Select temp and values Rating current Collect 1 2kW Take over current rating Yes Rating curren...

Page 51: ... value is re entered esc esc Sub menu Collect temp minimum 20 C Collect temp minimum 20 C Selection menu Select temp and values Display does not show standard display If the display shows the display to the right when voltage is applied the display is not started correctly Pressing the reset key re initialises the display and the standard display is shown If the standard display does not appear af...

Page 52: ...tory presettings at any time see Ch 6 8 Daily programs can be interrogated changed or extended and assigned using the sub menu see Ch 5 2 A maximum of 7 daily programs each with up to 3 cycles can be programmed A separate daily program can therefore be assigned to each weekday Programming switch cycles Call up timer program to be interrogated in selection menu and select function Change daily prog...

Page 53: ...nu and select function Display daily prog in the sub menu Sub menu Assigning daily programs Call up timer program to be interrogated in the selection menu and select function Assign daily prog in the sub menu The relevant week days have to be assigned so that the daily program can be carried out Note Only one daily program can be assigned to a weekday Assign daily program Sub menu Monday Prog 1Z2 ...

Page 54: ...0 In manual operation all outputs can be switched on and off or the speed control can be matched in 10 steps using Test o or r t ta ak ke e o ov ve er r o ou ut tp pu ut ts s O Of ff f The system is now switched off in accordance with the software The controller continues to carry voltage Interrupt the voltage supply to the controller prior to carrying out service or repair work No frost protectio...

Page 55: ... 64 72 76 84 Sensor TKR Collect return act value 40 0 C Current bypass temperature Variation 2 6 13 18 23 26 30 33 37 41 44 55 58 Sensor TBY Collect bypass act value 35 4 C Current temperature at collector Variation 1 45 50 84 Sensor TKO 6 2 Select temperatures and values Collect temp act value 77 4 C Note The values which will be displayed or hidden in the menu depend on the H Hy yd dr ra au ul l...

Page 56: ...ct value 8 0 C Current DHW temperature in conjunction with a plate heat exchanger for DHW Variation 14 16 Sensor TWW DHW temp act value 60 0 C Select temperatures and values continued Current solid fuel boiler temperature Variation 35 49 57 59 76 Sensor TFK Solid f temp act value 59 0 C Current temperature in calorifier bottom Variation 4 19 24 45 48 52 57 84 Sensor TPU Calorifier bottom act value...

Page 57: ... 1 2kW Value indicator which shows the highest daily collector temperature Variation 1 45 50 84 Rest Automatic at 0 00 hrs Time must be set on timer Reset Mains supply Off On Collect temp maximum 120 8 C Summation of collector yield in kWh since last reset Variation 1 45 50 84 Reset by P Pa ar rt t y yi ie el ld d d de el le et te e Part yield collect 742kWh Reset summarised part yield Variation 1...

Page 58: ... Reset by P Pa ar rt t y yi ie el ld d2 2 d de el le et te e Part yield2 collect 252kWh Reset summarised part yield of second collector field Variation 22 34 50 74 Press key to delete and select Yes with dial knob than re confirm with key Part yield2 delete No Summation of collector yield in MWh from collector field 2 since controller commissioning Variation 22 34 50 74 Note This value cannot be r...

Page 59: ...s with Y Ye es s Variation 1 8 12 14 17 18 20 21 35 37 40 41 43 44 52 55 57 58 60 61 63 64 72 76 84 Note A return sensor must be installed when using a volume impulse meter otherwise error code 9 will be given Volume flow 120l h Select temperatures and values continued Display of Software Version Variation 1 84 Version V 2 51 30 09 08 ...

Page 60: ...red Depending on variation the relevant displays are generated Hydraulic variations Ch 4 Variation 1 84 Presetting 1 Note If the variation is changed all setting parameters must be checked and adjusted if necessary The parameters in selection menu Options must be adjusted to site specific requirements Hydraulic variation 1 Minimum collector temperature which must be achieved before the solar pump ...

Page 61: ...l m litres minute Presetting 1 5 l m Volume flow2 1 5l m The solar pump switches on when the collector sensor value reaches the set value The pump switches off when the value set is exceeded by 3K hysteresis Hysteresis 3K fixed cannot be altered Variation 1 45 50 84 Setting range 50 C 41 C frost prot deactivated 40 C 20 C frost prot activated Presetting 50 C Attention With variation 20 frost prote...

Page 62: ...as been set to NO Variation 1 6 8 11 17 19 21 27 32 38 43 45 50 59 84 Setting range 20 C 95 C Presetting 95 C Depending on the lime scale content of the domestic hot water it might be necessary to reduce the temperature to avoid excessive scaling of the water heater Tank temp maximum 90 0 C The pump speed control tries to maintain the collector temperature higher than the temperature at the sensor...

Page 63: ...s from load strategy Loading to yield to Loading to temperature With a setting greater than 90 loading is always to yield With a setting of 0 loading is always to temperature Variation 4 6 8 11 24 27 35 38 51 52 84 Setting range 0 100 Presetting 50 Switch over oper maximum 50 DHW circulation is release depending on the time switch program or the circulation return temperature Circ temp setpoint an...

Page 64: ... speed control attempts to hold the collector temperature higher than the temperature at sensor TPU by the control differential set Ch 7 5 Variation 4 19 24 45 50 52 60 84 Setting range 0 40 K Presetting 15 K Calorifier control diff 15 0K Temperature differential between calorifier sensor TPO and tank sensor TSO at which the PPS pump is switched on Switch on criteria for charge reversal function C...

Page 65: ...ia for the continued switching of the loading Variation 20 21 52 Setting range 0 C 90 C Presetting 30 C Swim pool temp Setpoint 30 C The pump speed control attempts to hold the collector temperature higher than the temperature at sensor TSB by the control differential set Ch 7 5 Variation 20 21 52 Setting range 0 40 K Presetting 15K Swim pool control diff 15 0K Achieveable max swimming pool temper...

Page 66: ...U as switch off criteria of the load pump Variation 35 49 57 59 76 Setting range 0 K 40 K Presetting 5 K Solid f diff Off 5 0K Note D Di if ff f O OF FF F is a size that can be used to include the ratings losses If the solid fuel temperature increases by the value set within 3 minutes prior to reaching the Solid f temp minimum the solid fuel pump starts with the minimum speed Variation 35 49 57 59...

Page 67: ...y and time The DHW legionella and circulation program is activated by the time The time also activates the pump standby protection and the reset of the maximum collector temperature Variation 1 84 Day Time Tues 15 00 Change setting continued The function of the potential free multi function relay output on terminal 5 6 can be defined as follows The table describes the required function when the ou...

Page 68: ...ily program with a maximum of 3 cycles can be assigned to each weekday Assign daily DHW program Interrogation of daily programs assigned to the weekdays including the relevant switch cycles Variation 1 11 17 19 21 27 32 38 43 45 50 64 84 Display daily DHW program Use Release of DHW top up depending on the time program set see Ch 5 5 Timer program DHW Change daily DHW program Assign daily DHW progr...

Page 69: ...m of 3 cycles can be assigned to each weekday Assign daily legionella program Interrogation of daily programs assigned to the weekdays including the relevant switch cycles Variation 1 4 22 24 35 53 Display daily legionella program Use Release of legionella pump depending on the time program set Ch 5 5 Timer program leginon Change daily legion program Assign daily legion program Display daily legio...

Page 70: ...a maximum of 3 cycles can be assigned to each weekday Assign daily circ program Interrogation of daily programs assigned to the weekdays including the relevant switch cycles Variation 1 2 4 7 9 17 19 21 52 56 60 61 Display daily circ program Use Release of circulation pump depending on the time program set Ch 5 5 Timer program Circ Change daily circ program Assign daily circ program Display daily ...

Page 71: ...t speed of solar pump depending on collector temperature Output 1 N PS In M Ma an nu ua al l operation the pump is driven at 100 speed Variation 1 45 50 52 84 Solar pump PS 100 Current speed of solar pump 2 depending on collector temperature Output 2 N PS2 In M Ma an nu ua al l operation the pump is driven at 100 speed Variation 22 34 50 56 74 Solar pump PS2 100 Switch condition of output 4 N VBY ...

Page 72: ... plate heat exchanger and tank calorifier Output 2 N PWT I In M Ma an nu ua al l operation the pump is driven at 100 speed Variation 3 8 11 63 65 80 84 Pump PWT 100 Switch condition of output 4 N PLE Off 0 Volt On 230 Volt In M Ma an nu ua al l operation the pump is activated with 230 Volt Variation 1 4 22 24 35 53 Pump Legionella On Switch condition of output 1 N PKS Off 0 Volt On 230 Volt In M M...

Page 73: ...ation 21 52 Valve swim pool Off Switch condition of output 2 N PZW Off 0 Volt On 230 Volt In M Ma an nu ua al l operation the pump is not activated Variation 1 2 4 7 9 17 19 21 52 56 60 61 Pump circ DHW On Switch condition of output 3 N PWL Off 0 V On 230 V In M Ma an nu ua al l operation the pump is not activated Variation 1 3 17 19 21 23 32 34 43 45 50 51 53 59 61 62 64 Pump PWL Off Switch condi...

Page 74: ... range 0 5 Presetting 0 Setting 1 3 or 5 must not be made in conjunction with a tank or calorifier who s maximum permissible temperature lies below 95 C The setting is also not permitted if the DHW pipework has not been equipped with scald protection Collect protect 0 Use Independent of the hydraulic variation used additional function can be activated or blocked only by heating engineer If functio...

Page 75: ...xecuted No No reset to factory presettings Variation 1 84 Presetting No Note All parameters are set to the values of variation 1 and the display is returned to its factory settings Set factory presetting No Activation or deactivation of the swimming pool function For example this can be used to deactivate the swimming pool function during Winter Variation 20 21 52 Presetting Yes Swim pool loading ...

Page 76: ... Chapter 8 reset automatically once the cause has been rectified One exception is fault 1 this remains saved within the controller and can only be reset using D De el le et te e f fa au ul lt t c co od de es s Variation 1 84 Sprache language idioma deutsch english espagnol esc A 6 10 Language selection Use Here one of three languages can be selected Variation 1 84 ...

Page 77: ...llector temperature exceeding 120 C 2 Active protection The following two active protection functions are possible 2 1 Release cooling function as soon as the collector protection temperature and the Tank Temp Maximum or Calorifier Temp Maximum has been reached 2 2 Release cooling function as soon as the Tank Temp Maximum or Calorifier Temp Maximum has been reached Once the cooling function has be...

Page 78: ...alls to below 50 the interlock is deactivated Setting value Heat exchanger Special temp level Heat exchanger Additional Interlock Release Heat exchanger for Interlock Release Tank loading Legionella function Calorifier loading functions 0 1 Interlock 2 Release 3 Interlock 4 Release 5 Interlock 6 Release 7 Interlock Interlock 8 Release Release 9 Lockout 10 No lockout 11 High temperature relief 12 H...

Page 79: ...tted outputs X1 1 and X1 2 are activated every day at 12 o clock for approx 35 seconds The change over valves are activated for 15 secs Open and 20 secs Closed Increase set 15K Actual tank temperature 40 C TSU Collector setpoint temperature 55 C TKO Example with tank and collector supply sensor The target collector flow temperature TKV is calculated from Increase set 15K Offset 4K fixed Actual tan...

Page 80: ...d only be activated in conjunction with a thermal return flow increase 2 If the boiler temperature reaches the calorifier temperature TPU plus the S So ol li id dF F d di if ff f O On n the pump runs at the lowest speed Prerequisite Condition 1 has been met SolidF temp actual value Tank bottom actual value SolidF diff On Pump runs at lowest speed Note If the actual boiler temperature falls towards...

Page 81: ...calorifier sensor TPU is less than the SoldF diff Off set The speed control attempts to maintain a minimum load temperature The setpoint is made up to the formula on the right Formula Minimum load temperature TPU 1 2 x Diff On Diff Off 3 Solid fuel boiler function with thermal return flow increase via controller The boiler circuit pump PFK be be released due to the temperature increase rate at the...

Page 82: ... TPU TSB via the throughput quantity volume flow After setting the volume flow at a pump rating of 100 via the throughput limiter the scale value should be read off and entered into parameter v vo ol lu um me e f fl lo ow w in selection group C Ch ha an ng ge e s se et tt ti in ng gs s If a different heat transfer fluid is used the heat capacity at 20 C H He ea at t c ca ap pa ac ci it ty y should...

Page 83: ...re The sequence of loading depends on the setting Priority solar loading Loading to temperature This load strategy is used if a larger solar yield is available that means when the average pump speed is higher than the setting Switch over operation maximum Here the users are loaded to their respective setpoint temperature in the sequence set in Priority solar loading Function Firstly the user with ...

Page 84: ...itched on Burner interlock is activated via the MFA contact The Multi funct output must be set to either 1 2 7 or 8 If a load pump PWL is conencted to output 3 N independent DHW top up can be realised depending on the timer program and the Tank Temp Setpoint The switch differrential is fixed at 5K Prerequisite for DHW top up The heat transfer fluid temperature for DHW top up must be a minimum of 1...

Page 85: ... used to try to control the DHW setpoint value Tank setpoint temperature at sensor TWW If the calorifier temperature at sensor top TPO is lower than the DHW setpoint temperature 10K the setpoint for the speed control is formed based on the temperature TPO The setpoint value then is TPO 10K Variation 14 16 A 7 19 Bi directional loading between several tanks This function is used to transfer energy ...

Page 86: ...vated if the collector sensor insufficiently recognises the collector temperature A delayed recognition of the temperature increase can thus be partly compensated If the switch on condition for the solar pump has not yet been achieved but the temperature at the collector sensor increases by more than the value Collect Temp Increase set the solar pump runs at mini mum speed for 2 minutes If the swi...

Page 87: ...eset via Delete fault codes 4 Collector sensor TKO has short or Sensor or cable Check installation if necessary open circuit short or open circuit replace sensor Note The solar pump switches off if the frost protection function is not active Otherwise the pump runs at minimum speed Once the cause of the fault has been rectified the fault message is automatically reset 5 Collector sensor TK2 has sh...

Page 88: ...ensor top TPO has Sensor or cable Check installation if necessary short or open circuit short or open circuit replace sensor Note The three way valve is de energised and returns to its start position Once the cause of the fault has been rectified the fault message is automatically reset 14 The tank sensor top TSO has Sensor or cable Check installation if necessary short or open circuit short or op...

Page 89: ...d see Ch 5 4 8 2 Displays 8 3 Cause and rectification of lockouts Observation Cause Rectification Solar pump does not switch off The current consumption of the load Select different relay higher is insufficient current consumption Use RFI suppressor Frost protection temperature set Check and if necessary adjust too high parameter ...

Page 90: ...se ________________________3 15 A slow Type of protection __________________IP40 to EN 60529 Protection Class ____________II to EN 607300 if installed correctly Cables Sensor cable length cross section max 100m 0 75 mm2 eBus __________________________________2 core Bus Bus cable length cross section ____max 100m 0 75 mm2 9 2 Permissible ambient conditions Temperature Humidity Requirements to EMC L...

Page 91: ...range accuracy temperature material length number Immersion sensor STF 225 10 240 C 0 70 C 0 5K 50 250 C Silicone blue 4m 660 229 Immersion sensor STF 222 2 10 130 C 0 50 C 0 5K 50 90 C PVC grey 2 5m 660 228 0 70 C 0 8K Surface contact sensor ZVF 210 10 130 C 0 50 C 0 5K 50 90 C PVC grey 2 5m 660 302 Accessory 0 70 C 0 8K ...

Page 92: ...No 660 229 10 22 8k 90 595 190 66 5 18 0k 95 520 195 60 0 14 3k 100 455 200 55 5 11 4k 105 400 205 51 10 9 21k 110 353 210 47 15 7 47k 115 312 215 43 20 6 10k 120 276 220 40 25 5 00k 125 246 225 37 30 4 13k 130 219 230 34 35 3 42k 135 196 235 31 40 2 86k 140 175 240 29 45 2 40k 145 157 245 27 50 2 02k 150 142 55 1 71k 155 128 NTC sensor ϑ R ϑ R ϑ R grey cable C Ω C Ω C Ω Reference sensor 20 48 5k ...

Page 93: ...klist Carry out wiring of controller to the variation selected Supply connection made to wiring schematic only with Emergency Off switch and pre fusing Are the sensors connected displayed Check plausibility of temperatures and values Is the pump driven pos in manual operation ...

Page 94: ... transfer 0 C 90 C 75 C ________ Switch over range Maximum 0 100 50 ________ Difference switch over operation 0 40K 5K ________ DHW Loading ON 0 C 90 C 30 C ________ PWW Speed Minimum 10 100 30 ________ Circ Diff ON 0 K 40 K 5 K ________ Calorifier Diff ON 0 K 40 K 7 K ________ Calorifier Diff OFF 0 K 40 K 4 K ________ Diff Calorifier Minimum 0K 40K 15K ________ Calorifier Temp Setpoint 0 C 70 C 7...

Page 95: ...ct Temp Increase 0 0 10 K Min 1 5 K Min ________ Multi funct output 0 12 8 ________ Day Time Mon 00 00 Sun 23 59 ________ Parameter Setting range Presetting Set to Collector protection 0 95 0 ________ Volume impulse meter Yes No No ________ Collector Supply Sensor Yes No No ________ Start optimisation collect Yes No No ________ Swim pool loading Yes No Yes ________ Set factory presetting Yes No No...

Page 96: ... Off 1 2 3 4 5 6 7 I On 0 Off I On 0 Off I On 0 Off I On 0 Off I On 0 Off I On 0 Off DHW Mon Fri Thurs Wed Tues Sun Sat Daily program Cycle Weekday Z1 Z2 Z3 I On 0 Off 1 2 3 4 5 6 7 I On 0 Off I On 0 Off I On 0 Off I On 0 Off I On 0 Off I On 0 Off Circulation J Table timer program ...

Page 97: ...97 A Mon Fri Thurs Wed Tues Sun Sat Daily program Cycle Weekday Z1 Z2 Z3 I On 0 Off 1 2 3 4 5 6 7 I On 0 Off I On 0 Off I On 0 Off I On 0 Off I On 0 Off I On 0 Off Legionella function ...

Page 98: ...plant Thermo Unit The Thermo Unit heating systems from cast iron or Up to 55 kW steel Modern economic reliable For environmentally friendly heating Fuel Gas or oil as desired Thermo Condens The innovative condensing boilers with the SCOT system Up to Efficient low in emissions versatile Ideal for domestic 1 200 kW heating Floor standing gas condensing boiler with ratings of up to 1200 kW cascade f...

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