Wayne-Dalton TOROQUEMASTER PLUS, Installation Instructions And Owner'S Manual

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DOOR INSTALLATION
INSTRUCTIONS
Before installing your door, be certain that you have read and followed all of the instruc-
tions covered in the pre-installation section of this manual. Failure to do so may result in an
improperly installed door.
NOTE: Reference TDS 160 for general garage door terminology at www.dasma.com .
IMPORTANT:
IF THE DOOR WILL BE EXPOSED TO A SIGNIFICANT AMOUNT OF ROAD SALT,
PAINT THE BARE GALVANIZED BOTTOM WEATHER STEEL RETAINER TO INHIBIT RUSTING.
Attaching Flag Angles and Jamb Brackets To
Vertical Tracks
1
NOTE: If you have Riveted Track or Angle Mount Track, skip this step.
FOR DOORS WITH QUICK INSTALL TRACK:
Place the lower Quick Install tab of the left
hand flag angle in the Quick Install feature of the left hand vertical track. Give the flag angle
1/4 turn to lock in place. Measure the length of the vertical tracks. Using the jamb bracket
schedule, determine the placement of the jamb brackets for your door height and track
length. To install the jamb brackets, align the Quick Install tab on the Quick Install jamb
bracket with the Quick Install feature in the vertical track and turn the bracket perpendicular
to the track so the mounting flange is toward the back (flat) leg of the track. Repeat the same
process for right hand side.
(9800 Non-Sonoma) Jamb Bracket Schedule
DOOR
HEIGHT
TRACK
LENGTH
1ST SET 2ND SET 3RD SET
JAMB
BKT
POSITION JAMB
BKT
POSITION JAMB
BKT
POSITION
6’0” 64.00” 5 M 6 B NA
6’6” -
6’8”
70.00” 3 M 5 B NA
6’10” -
7’0”
74.00” 3 B 5 B NA
7’3” -
7’9”
79.00” 3 B 5 B 6 B
8’0” (4
Sec)
88.00” 3 M 6 T 7 M
B= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE
(9800 Sonoma) Jamb Bracket Schedule
DOOR
HEIGHT
TRACK
LENGTH
1ST SET 2ND SET 3RD SET
JAMB
BKT
POSITION JAMB
BKT
POSITION JAMB
BKT
POSITION
6’6” -
6’8”
70.00” 3 M 5 B NA
6’10” 74.00” 3 M 7 T NA
7’0” 76.00” 3 B 5 B NA
7’4” -
7’6”
80.00” 3 B 5 B 6 B
7’8” -
8’0” (4
Sec)
84.00” 3 M 6 T 7 M
B= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE
1/4
Turn
Left hand
vertical
track
NOTE:
Repeat the
same process for
the right hand side.
Left hand
flag angle
1/4
Turn
Left hand
jamb bracket
Left hand
jamb bracket
3rd
Set
1st
Set
2nd Set
Bottom
hole
Top
hole
Middle
hole
FOR DOORS WITH FULLY ADJUSTABLE TRACK: Hand tighten the left hand flag angle to
the left hand vertical track using (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 flange
hex nuts.
NOTE:
The bottom jamb bracket is always the shortest bracket, while the center jamb
bracket is the next tallest. If three jamb brackets per side are included with your door, you will
have received a top jamb bracket, which is the tallest.
To attach the bottom jamb bracket, locate lower hole of the hole/ slot pattern of the 1st hole
set on the vertical track. Align the slot in the jamb bracket with the lower hole of the hole/ slot
pattern. Hand tighten jamb bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” – 20
flange hex nut.
Place the center jamb bracket over the lower hole of the hole/ slot pattern that is centered
between the bottom jamb bracket and flag angle of the 2nd hole set. Hand tighten jamb
bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut.
If a top jamb bracket was included, hand tighten it to vertical track using the lower hole of the
hole/ slot pattern in the 3rd hole set and (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20
flange hex nut.
(2) 1/4”- 20 x 9/16”
Track bolts
(2) 1/4”- 20
Flange hex nuts
12” Radius track 15” Radius track
(2) 1/4”- 20 Flange hex nuts
Slot
Slot
Left hand
flag angle
Left hand
flag angle
12” Or 15”
Radius
Horizontal
track
Left hand
vertical track
NOTE: Loosely fasten components
together. Repeat the same process for the
right hand side.
Left hand
flag angle
Left hand
jamb bracket
Left hand
jamb bracket
3rd
Set
1st
Set
2nd
Set
1/4”- 20 x 9/16”
Track bolt
1/4”- 20
Flange hex
nut
Attaching Horizontal Track Angles
2
NOTE: For larger doors, a full length horizontal track angle may not already be spot welded to
the horizontal track. If the horizontal track angle is not welded, the horizontal track angle will
be installed, as shown.
Position the left hand horizontal track angle, as shown. Place the Quick Install tabs of the
horizontal track angle in the key slot of the left hand horizontal track. Using a hammer, tap
the horizontal track angle towards the curved end of the track until the alignment hole in the
track and angle are aligned. Repeat for other side. Set tracks aside.
Left hand horizontal
track angle
Key slots
Left hand
horizontal track
Quick
Install tabs
Quick Install tabs
in place
Left hand horizontal
track
Left hand horizontal
track angle
Quick
Install tabs
NOTE:
Repeat the same
process for the right hand side.
Or
Attaching Counterbalance Lift Cables and
Track Rollers
3
NOTE: Refer to door section identification, located in the pre-installation section of this
manual or refer to Breakdown Of Parts.
NOTE:
Cable drum assemblies are marked right and left hand.
6