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A. FLAG ANGLES (AS REQUIRED):

A1. Quick Install (Q.I.) Flag Angles
A2. Fully Adjustable (F.A.) Flag Angles

B. JAMB BRACKETS (AS REQUIRED):

B1. Quick Install (Q.I.) Jamb Brackets
B2. Fully Adjustable (F.A.) Jamb Brackets

C. TRACK ROLLERS (AS REQUIRED):

C1. Short Stem Track Rollers
C2. Long Stem Track Rollers

D. GRADUATED END HINGES:

D1. Single Graduated End Hinges (S.E.H.), Anti-Pinch
D2. Double Graduated End Hinges (D.E.H.), Anti-Pinch

E. STACKED SECTIONS:

 

E1. Top Section
E2. Intermediate(s) Section
E3. Lock Section
E4. Bottom Section

F. TOP FIXTURES (AS REQUIRED):

F1. Top Fixture Bases - (L - Shaped)
F2. Top Fixture Slides - (L - Shaped)

G. STRUT(S) (AS REQUIRED):

G1. Strut (U - shaped)

H. DRAWBAR OPERATOR BRACKET (FOR TROLLEY OPERATED DOORS):

H1. Drawbar Operator Bracket

I. TRACKS (AS REQUIRED):

I1. Left Hand Horizontal Track Assembly
I2. Right Hand Horizontal Track Assembly
I3. Left Hand Vertical Track
I4. Right Hand Vertical Track
I5. Left Hand Riveted Vertical Track Assembly
I6. Right Hand Riveted Vertical Track Assembly

J. TORQUEMASTER PLUS

®

 SPRING ASSEMBLY:

J1. Center Bracket Bushing Assembly
J2. TorqueMaster

®

 Spring Tube (Single Or Double Springs)

J3. Left Hand End Bracket (Double Springs Only)
J4. Right Hand End Bracket (Disconnect Cable Guide)
J5. Left Hand And Right Hand Cable Drum Assemblies
J6. Idler bracket (Single Spring Only)
J7. Left Hand And Right Hand Drum Wraps (Optional)

K. REAR BACK HANGS:

K1. Left Hand And Right Hand Rear Back Hang Assemblies

A1.

A1.

A2.

B1.

B2.

B1.

B2.

C1.

C1.

C1.

C2.

D1.

D2.

E4.

E1.

E2.

E3.

F1.

G1.

H1.

I4.

I2.

I1.

I3.

K1.

K1.

J3.

J4.

J1.

J6.

J5.

J2.

Lower hole 

of hole/ 

slot pattern

3rd 

hole set

Top of vertical 

track

B2. (Fully 

Adjustable 

Feature)

2nd 

hole set

1st 

hole set

B1. (Quick 

Install 

Feature)

3rd hole 

set

Top of vertical 

track

2nd 

hole set

1st hole 

set

Middle 

hole

Bottom 

hole

Top 

hole

NOTE: 

The illustrations shown on this page are general 

representations of the door parts. Each specific door 
models may have unique variations. 

J5.

J7.

J7.

A2.

I6.

I5.

F2.

F1.

F2.

BREAKDOWN OF PARTS

Summary of Contents for TOROQUEMASTER PLUS

Page 1: ...age Contents 3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Door Installation Instructions 6 Counterbalance Installation Instructions 9 Optional Installation 15 TorqueMaster Plu...

Page 2: ...permission by Wayne Dalton NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening CAUTION IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE...

Page 3: ...E 6 low headroom conversion kit is available for 12 radius only Contact your local Wayne Dalton dealer BACKROOM REQUIREMENT Backroom is defined as the distance needed from the opening back into the ga...

Page 4: ...The LOCK SECTION can be identified by 2 graduated end hinges on a 4 section high door and by 3 graduated end hinges on a 3 section high door Also on a 3 section door the lock section will come with a...

Page 5: ...tical Track I5 Left Hand Riveted Vertical Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TORQUEMASTER PLUS SPRING ASSEMBLY J1 Center Bracket Bushing Assembly J2 TorqueMaster Spring Tub...

Page 6: ...b bracket is always the shortest bracket while the center jamb bracket is the next tallest If three jamb brackets per side are included with your door you will have received a top jamb bracket which i...

Page 7: ...applicable Level Bottom section Wooden shims If necessary Attaching Vertical Tracks To Jambs 5 IMPORTANT IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION OF THE BUILDING S FLOOR THE...

Page 8: ...hex nuts End cap 2 1 4 20 x 5 8 Carriage bolts 2nd Set Top section Top fixture slide Attaching Drawbar Operator Bracket 8 NOTE If you re installing a drawbar operator the drawbar operator bracket must...

Page 9: ...pper slot Level 1 4 20 x 9 16 Track bolts 1 4 20 Flange hex nuts 12 Radius track 15 Radius track Next level the horizontal track assembly and bolt the horizontal track angle to the first encountered s...

Page 10: ...inding shaft Cam peak straight up Splines Groove Round notch in flag angle 5 Winding shaft Cam peak straight up Insert winding shaft into flag angle Bearing FOR DOUBLE SPRING APPLICATIONS Repeat for l...

Page 11: ...cable lift drums d TorqueMaster spring tube is installed correctly e Review the label attached to the spring warning tag to determine number of spring turns required NOTE Door MUST be closed and locke...

Page 12: ...sides IMPORTANT MARK THE NUMBER OF SPRING TURNS ONTO THE END BRACKET WARNING TAG WINDING SPRING TURN CHART DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17...

Page 13: ...upper position An unbalanced door can cause TorqueMaster Plus operation problems Close the door and place locking pliers onto both vertical tracks just above the third track roller This is to prevent...

Page 14: ...Ratchet wrench End bracket Pawl Winding shaft Ratchet wheel Pawl knob in lower position Pawl knob in upper position Pawl 3 Ratchet extension 5 8 Socket 14...

Page 15: ...see illustration 2 With the door in the fully closed position place locking pliers onto both vertical tracks just above the third track roller Disengage the drawbar operator if installed by pulling o...

Page 16: ...CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot...

Page 17: ...S TORQUEMASTER PLUS SPRINGS Pawl knob s located on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful man...

Page 18: ...te to state This warranty is made to the original purchaser of the Product only and is not transferable or assignable This warranty applies only to Product installed in a residential or other non comm...

Page 19: ......

Page 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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