WARNING
ENSURE TIGHT FIT OF CABLE LOOP OVER MILFORD PIN TO PREVENT
COUNTERBALANCE LIFT CABLE FROM COMING OFF THE PIN, WHICH
COULD ALLOW THE DOOR TO FALL AND RESULT IN SEVERE OR FATAL
INJURY.
Uncoil the counterbalance lift cables from the cable drum assemblies, making sure you
place the left hand cable loop on the left hand milford pin of the bottom corner bracket and
the right hand cable loop on the right hand milford pin of the bottom corner bracket. Insert
a short stem track roller into the bottom corner brackets and another into the #1 graduated
end hinges at the top of the bottom section.
NOTE:
Larger doors will use long stem track rollers with double graduated end hinges.
NOTE:
Verify bottom weather seal is aligned with bottom section. If there is more than 1/2”
excess weather seal on either side, trim weather seal even with bottom section.
Counterbalance
lift cable
Left hand cable
drum assembly
Counterbalance
lift cable
Bottom weather seal
Cable loop
Bottom section
Cable loop
Bottom corner
bracket warning label
Bottom corner
bracket warning label
Right hand cable drum assembly
Milford pin
Milford pin
Long stem
track roller
Double graduated
end hinge
(Hinge tube)
Left hand cable
drum assembly
Bottom section
Counterbalance
lift cable
Short stem
track roller
Bottom
corner
bracket
warning
label
Bottom corner
bracket warning label
#1 Single
graduated
end hinge
(Hinge tube)
Bottom
weather
seal
Left hand cable
drum assembly
#1 Single
graduated end
hinge (Hinge tube)
Milford
pin
Cable
loop
Short stem
track roller
Bottom
section
Counterbalance
lift cable
Bottom
corner
bracket
Short
stem
track
roller
Positioning Bottom Section
4
Center the bottom section in the door opening. Level the section using wooden shims (if
necessary) under the bottom section. When the bottom section is leveled, temporarily hold it
in place by driving a nail into the jamb and bending it over the edge of the bottom section on
both sides.
Weather seal (If applicable)
Level
Bottom section
Wooden shims (If necessary)
Attaching Vertical Tracks To Jambs
5
IMPORTANT:
IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION
OF THE BUILDING’S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION
ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO
DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION.
IMPORTANT:
THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE.
IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE
SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM.
NOTE:
Make sure the counterbalance lift cable is located between the track rollers and the
door jamb.
Starting on the left hand side of the bottom section, remove the nail. Position the left hand
vertical track assembly over the track rollers of the bottom section and install, as shown. Drill
3/16” pilot holes into the door jamb for the lag screws.
Loosely fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws.
Tighten lag screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spac-
ing, between the bottom section and vertical track. Hang counterbalance lift cable over flag
angle. Repeat same process for other side.
Vertical
track
assembly
Jamb
bracket
Flag
angle
Flag angle lag screw locations
5/16” x 1-5/8”
Lag screws
Bottom
section
Track
rollers
3/8” to 5/8”
Spacing
Bottom section
15R QI
12R QI
Floor
Track roller
12R FA Or 15R FA
Vertical track
Stacking Sections
6
NOTE:
The sections can be identified by the graduation of the factory installed graduated end
hinges. The smallest graduated end hinge on section should be stacked on top of the bottom
section, with each graduated end hinge increasing as the sections are stacked, see Door
Section Identification / Breakdown of Parts.
NOTE:
Make sure graduated end and center hinges are flipped down, when stacking another
section on top.
NOTE:
Larger doors will use long stem track rollers with double graduated end hinges.
Place track rollers into graduated end hinges of remaining sections.
With assistance, lift second section and guide the track rollers into the vertical tracks. Lower
7
Summary of Contents for TOROQUEMASTER PLUS
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