Wayne-Dalton TOROQUEMASTER PLUS, Installation Instructions And Owner'S Manual

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5/16” x 1-5/8” Hex head lag screws
(as required)
1/4”-20 x 11/16” Self
drilling screws (as required)
1/4”-14 x 5/8” Self tapping
screws (as required)
(2) 3/8”-16 x 3/4”
Truss head bolts
Cotter pin 5/16” x 1-1/4” Clevis pin
1/4”-20 x 9/16”
Track bolts (as required)
Door Section Identification
Graduated end and center hinges are always pre-attached at the top of each section (except
top section) and the graduated end hinges are stamped for identification, #1, #2 and #3. The
stamp identifies the stacking sequence of the section. The sequence is always determined by
#1 being the bottom section to #2 or #3 being the highest intermediate section. If the stamp
on the graduated end hinge is illegible, refer to the section side view illustration. The section
side view illustration shows the graduated end hinge profile of all sections, and can also be
used to identify each section.
The
BOTTOM SECTION can be identified by #1 graduated end hinges, the factory attached
bottom weather seal, the factory attached bottom corner brackets and by the bottom corner
bracket warning labels on each end stile.
The
LOCK SECTION
can be identified by #2 graduated end hinges on a 4 section high door
and by #3 graduated end hinges on a 3 section high door. Also, on a 3 section door, the lock
section will come with a warning label attached to the right or left endstile.
The
INTERMEDIATE SECTION can be identified by #3 graduated end hinges (Only on a 4
section high door). The section will have a warning label attached to either the right or left
hand end stile.
The
TOP SECTION
can be identified with no pre-installed graduated end or center hinges.
Warning label
Warning label
Intermediate section
Lock section
Bottom corner bracket warning labels
Bottom section
Bottom weather seal
#3
#2
#1
Bottom corner
bracket
Bottom
weather seal
Section side view illustration
#2 Graduated
end hinge
1-1/8”
7/8”
1-3/8”
Typical
graduated end
hinge stamping
location
Top section
#1
Graduated
end hinge
#3 Graduated
end hinge
Tools Required
Power drill Socket driver: 7/16” Level
Drill bits: 1/8”, 3/16”,
9/32”, 7/16”, 1/2”
Ratchet wrench Tape measure Pliers / Wire cutters Flat tip screwdriver
Phillips head screwdriver
Wrenches: 3/8”, 7/16”,
1/2”, 9/16”, 5/8”
3” Ratchet
extension
Sockets: 7/16”,
1/2”, 9/16”, 5/8”
Vise clamps Hammer Step ladder Pencil Leather gloves
Locking pliers Safety glasses Approved winding bars Saw horses
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