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Eagle 2000 B, Operation Manual

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Operations Manual 

 

  Eagle 2000 Series Stretch Wrapper 

  Models B, BE, BHS, EB, EBT, BWS 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

READ ALL INSTRUCTIONS CONTAINED IN THIS 

MANUAL PRIOR TO MACHINE INSTALLATION!

 

 

packaging

connection

.com

770-410-3456 

Div. of Express Worldwide, Inc.

Summary of Contents for 2000 B

Page 1: ...ns Manual Eagle 2000 Series Stretch Wrapper Models B BE BHS EB EBT BWS READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL PRIOR TO MACHINE INSTALLATION packagingconnection com 770 410 3456 Div of Express Worldwide Inc ...

Page 2: ...erational Steps Film Loading 15 3 2 Basic Machine Operation 16 3 3 LCD Screen Operation 17 3 4 LCD Screen Navigation Language 19 3 5 Password Settings 24 4 Weight Scales Optional 4 1 Introduction 26 4 2 Error Codes 28 5 Maintenance Troubleshooting 5 1 Troubleshooting Guide 29 5 2 Carriage Load Safety Switch 31 5 3 Turntable Home Switch 32 5 4 Turntable Carriage Adjustment 34 6 Illustrations Parts ...

Page 3: ...uch the turn table while machine is in operation Place all items to be wrapped in the center of the turntable Keep the machine and surrounding area clean clear and free of debris to ensure safe operation Warning Labels DO NOT MODIFY OR REMOVE WARNING LABELS Turntable Edge x2 Platform Platform Use Caution When Stepping or Walking Turntable may move Table Rotation Direction Do Not Step ...

Page 4: ... 1 Safety Warnings DO NOT MODIFY OR REMOVE WARNING LABELS Film Carriage Do Not Open While Running Control Panel Bottom Electrical Hazard Do not service machine while powered up and connected to power source ...

Page 5: ...hoto eye controlled to match pkg height2 Film Width 20 standard or 30 option Adjustable Internal Limit Switches 8 Top Bottom Rails Max Film Height 87 Mast Height 94 Max Turntable Weight Capacity 5 000lbs Max Package Height 2 Overlap 87 Machine Dimensions 96 5 X 59 X 99 Shipping Weight 1 295lbs Attachment Ramp or Custom Heavy Duty3 Noise 75 DB Environment Humidity 98 Temperature 32 104 F 1 Note Bla...

Page 6: ...to eye controlled to match pkg height2 Film Width 20 standard or 30 option Adjustable Internal Limit Switches 8 Top Bottom Rails Max Film Height 120 Mast Height 126 5 Max Turntable Weight Capacity 5 000lbs Max Package Height 2 Overlap 118 Machine Dimensions 96 5 X 59 X 130 Shipping Weight 2 060lbs Attachment Ramp or Custom Heavy Duty3 Noise 75 DB Environment Humidity 98 Temperature 32 104 F 1 Note...

Page 7: ...force Film Lift Photo eye controlled to match pkg height2 Film Width 20 standard or 30 option Adjustable Internal Limit Switches 8 Top Bottom Rails Max Film Height 12 Mast Height 126 5 Max Turntable Weight Capacity 5 000lbs Max Package Height 2 Overlap 118 Machine Dimensions 151 X 78 5 X 130 Shipping Weight 2125lbs Attachment Ramp or Custom Heavy Duty3 Noise 75 DB Environment Humidity 98 Temperatu...

Page 8: ...turntable and carriage The operator must insure that no other individual or devices such as the forklift are at risk during operation See Fig 1 1 Fig 1 1 1 5 Safety Precautions Prior to Operating Machine This machine uses 110V 60Hz single phase power Do not plug into an extension cord Do not step on the machine when it is running Do not install this machine on soft ground Install on a level surfac...

Page 9: ... 9 2 1 Machine Structure Components Illustration Fig 2 1 Mast Control Panel Film Carriage Turntable ...

Page 10: ...RES FOR HANDLING THE STRETCH WRAPPER AND REMEMBER TO NEVER PUSH DRAG OR SLIDE THE MACHINE Do not transport machine from turntable when mast is lowered When transporting the machine in this configuration 1 Inspection cover must be removed before raising or lowering the mast 2 Carriage must be raised 8 inches Carriage must be raised 6 8 inches before attempting to lift machine from this end It is ac...

Page 11: ...nel has a warning label affixed to it See Fig 2 4a Fig 2 4b Fig 2 4a Fig 2 4b Step 3 Lift the mast using hoisting tools A tow motor or hoist rated for at least 3 000lbs is required While lifting the mast use caution to ensure that wires and connectors are not pinched See Fig 2 5a Once the machine is fully upright one individual can stabilize the mast while a second individual fastens the four M10 ...

Page 12: ... ramp It is highly recommended to anchor the ramp to the floor See Fig 2 6 Step 5 Affix the carriage onto the corresponding position on the mast and fasten with four M8 bolts See Fig 2 7 Insert the connector plugs on the front of the carriage into the receptacles See Fig 2 8 Do not force the connectors together Fig 2 7 Fig 2 8 Fig 2 6 ...

Page 13: ...e motor power pre stretch photo electric eye home limit switch and E Stop switch located on the bottom of the carriage Step 7 Fasten the lower rear panel into the corresponding position on the post using the pin See Fig 2 10 Fig 2 10 Step 8 Verify that all screws are tight and then turn on the power Check to see if the power indicator is on and that text is displayed on the LCD screen Lower Rear P...

Page 14: ...ements for electromagnetic radiation Machine should not be placed under direct lighting as it may cause photoelectric eye to malfunction DO NOT push drag or slide machine Doing so will cause severe damage Note If product to be wrapped is a dark color black dark blue etc the standard photoelectric eye may not work properly A photo eye upgrade option is available for sensing dark objects ...

Page 15: ... See Fig 3 1 Step 3 Mount roll holder B and re tighten fastening screw A See Fig 3 1 Step 4 Push down handle E to open carriage door Then press the film through in the direction of the arrow and close the door do not slam Pass the film behind and around the first roller and then between the first and second roller See Fig 3 3 Note Do not slam or force the carriage door closed Doing so may cause da...

Page 16: ...er Switch The turntable speed and load force knobs can be adjusted to achieve desired film tension The speed and load force work in conjunction If the table speed is increased the load force will need to be decreased to maintain the same film tension If the table speed is decreased the load force will need to be increased to maintain the same film tension 1 2 3 4 5 6 7 8 9 ...

Page 17: ...ill change from No Load Detected to Machine Ready Step 4 Connect the loose end of the stretch film to the bottom of the load ie corner of the pallet Step 5 Press the start button to begin wrapping the load Step 6 Once the job finishes split the film between the stretch wrapper and the now wrapped load and secure any loose ends of film Step 7 Remove the load from the turntable and place the next lo...

Page 18: ...SET button Use the left and right arrows to move the cursor to the value item to be changed Numeric values can be entered using the number pad or by scrolling through preset values using the up and down arrows When applicable the left and right arrows can be used to previous next positions within a field Once the desired value has been entered press ENT to save any changes Note Pressing SET will n...

Page 19: ...om this screen you can set the number of wraps to complete at the top and bottom of the load Additionally the number of up down cycles can be set from this screen Press the button to view page 2 Settings page 2 From this screen you can change how far past the top of the package the film will be applied To change the settings press SET enter the amount of time in tenths of a second ie 15 1 5 second...

Page 20: ...d wrap the number of times set in the bottom cycle parameter To the bottom left of the screen there is a text notifier that displays machine status Job Mode Manual This mode is used when you need to wrap goods by hand or use the machine as a turntable Table Start Stop turntable rotation Up Start Stop carriage travel up Down Start Stop carriage travel down Job Mode Single Wrap This mode is used whe...

Page 21: ...l back down to the bottom of the package were it will wrap the number of times set in the bottom cycle parameter To the bottom left of the screen there is a text notifier that displays machine status Job Mode Slow Wrap This mode is used when wrapping a tall unstable load To begin press Start button The machine will wrap around the package with a slow turntable rotation speed and low tension Once t...

Page 22: ...age select either English Spanish E STOP If the machine has been placed in E STOP this screen will be displayed Once the E STOP condition has been cleared a screen indicating that a reset is required will be displayed Film Tension Lost If film tension is lost during a job the machine will pause the job and display a screen indicating film tension has been lost Once film tension has been restored t...

Page 23: ...b mode In Cycle In Cycle will be displayed during operation of the selected job mode Load Not Preset The machine is ready to run the selected mode but no load has been detected as being placed on the turntable Film Carriage Not Home Press RESET The film carriage has not returned to its home position at the bottom of the mast Machine Reset In Progress This message will be displayed after pressing t...

Page 24: ...word Press ESC until the Main Menu is displayed Press Password Press SET Enter your new password using the numeric keypad Press ENT Note For security reasons a random generated number will be displayed in place of your new password Enter the old password using the numeric keypad Note If you have not previously set up a password use the factory default password Press ENT Note For security reasons a...

Page 25: ...sswords again How to Enter a Password Any time a menu item is selected that is password protected the Input Password screen will be displayed To enter a password press SET The black background behind the number will clear to indicate the system is ready for password entry Use the numeric keypad to enter your password Note The factory default password is 1234 Press ENT and if the correct password w...

Page 26: ...conds to operate Hold Hold Weight on Scale Manual Hold Press Hold with scale loaded Hold Peak Weight Auto Hold Press Hold prior to loading scale Can be used for multiple package weighing or unstable loads Release Hold Function Press Hold again to return to normal operation Return Settings Mode Previous Settings Mode Return ...

Page 27: ...ght value will flash continuously Exit Total Mode Press and hold the Total key to display Clr n Clear Totals Press Zero key to display Clr y then press Print key Keep Totals Press Print key while Clr n displayed Settings Mode Previous Home First press Previous Second press Home kg lb Change Display from Kilograms to Pounds Settings Mode Left Arrow Print Print Totals While in View Totals Mode See T...

Page 28: ...weight calibration error Incorrect weight input or incorrect weight on weighing platform Input weight correctly during calibration Place correct weight on weighing platform ERR2 Underweight calibration error Incorrect weight input or incorrect weight on weighing platform The calibration weights Minimum is 10 of Max cap Recommend 60 80 of Max Capacity ERR3 During calibration the input signal is neg...

Page 29: ...reference 4 2 carriage maintenance Close door with a firm push Do Not slam or force If drive don t display rdy call tech support Machine will not stop at home Input signal 03 is not lit on PLC Bad connection between mass and turn table Bad Limit Switch Adjustment This Input will only illuminate when the Limit Switch is on the cam location Tighten or replace connector ensure that their no pinched w...

Page 30: ...be Adjust speed potentiometer to correct speed Film breaks Speed is not set well between load force and turntable speed adjust the settings Check for cuts in film Move dancer bar without film to see if motor turned on Pre stretch chain is broken or jammed reinstall chain or refasten chain wheel Replace roll of film Faulty drive look for rdy on display May need replaced Replace chain or reinstall c...

Page 31: ...h film from machine Step 3 Loosen jam nut Step 4 Loosen bolt in small increments to avoid damage to switch Step 5 Close carriage door gently Do not install stretch film Step 6 If the machine is able to reset then the carriage door switch is adjusted correctly If the machine does not reset then repeat steps 4 5 Step 7 Open carriage door and tighten jam nut Step 8 Reinstall stretch film ...

Page 32: ...te Lift the turn table using a hoist and chain rated for a 500lb load See Fig 4 1 Lift the turntable just clear of the frame and use the forklift to remove the table For safety reasons keep the disk low to the ground Lubricate the chain and gears Inspect the items and clean out any debris The chain and gears need lubricated every three months See Fig 4 2 Pre Stretch Film Carriage Fig 4 3 Fig 4 3 L...

Page 33: ... bearing play If the diameter is less than 53mm or there is abnormal noise during operation replace the bad contact rollers See Fig 4 4 Name Part Number 1 Shrink Ring FG 03A 20 2 Core Holder Washer FG 03A 21 3 Core Holder FG 03A 19 4 Roll Holder FG 03A 18 5 Film Tension Switch FG 03 11 6 Idler Wheel FG 01A 20 7 Chain 12A ...

Page 34: ...ain using the chain adjustment screw located at the back of the frame Fig 5 1 Table Chain Adjustment Loosen the four holding screws of the turntable motor using a 6mm Allen Wrench Turn the chain tension screw using an 8mm Allen Wrench o Clockwise adjustment will tighten the chain and counter clockwise will loosen the chain After adjusting to an appropriate position tighten the turntable motor hold...

Page 35: ... 35 6 1 Illustration Base ...

Page 36: ...FG 12A 16 1 4 Ramp Bolt 1 5 Idler Wheel FG 01A 20 24 6 Turntable Gear FG 01A 13 1 7 Limit Switch N1CA2 1 8 Chain 12A 1 9 Base Frame n a 1 10 Tension Screw 91292A217 1 11 Motor Gear FG 01A 31 1 12 Motor Mount Plate FG 01A 28 1 13 Main Motor CV750 30S 1 14 Cover FG 01A 27 1 15 Motor Fan Cover 1 16 Fan Motor Cover 1 17 Mast Pin 1 ...

Page 37: ...eel Name Part Number Qty 1 Idler Wheel Bracket n a 12 2 Idler Wheel Axle FG 01A 24 12 3 Idler Outer Bushing FG 01A 23 24 4 Idler Bearing 60202 24 5 Idler Wheel FG 01A 21 24 6 Idler Wheel Snap Ring 98455A137 24 7 Washer 98454A136 12 ...

Page 38: ... 38 6 3 Illustration Mast ...

Page 39: ...er FG 12 02 1 3 Upper Lower Limit Switch XCKP2145 2 4 Up Down Motor NMRV040 80 YS6344 1 5 Motor Axis FG 12 06 1 6 Chain 08B 2 7 Slide Rail FG AL 01 1 8 Up Down Shelf FG 12 04 1 9 Transition Shelf FG 12 05 1 10 Slide Blocks FG 12 08 4 11 Sprocket FG 12 07 4 12 Sprocket Bracket FG 12 06 1 ...

Page 40: ... 40 6 4 Illustration Carriage ...

Page 41: ...972K168 1 12 Large Carriage Gear FG 03 14 1 13 Carriage Prestretch Chain 06B 1 14 Small Carriage Gear FG 03 12 1 15 Film Roller Assembly FG 08 07 1 16 Roller Door FG 08 14 1 17 Extended Roller Assembly FG 08 08 1 18 Right Connection Block FG 08 20 1 19 Left Connection Block FG 08 20 1 20 Film Tension Switch FG 03 11 1 21 Main Roller FG 03 02 1 22 Pin Release Bar Assembly FG 08 17 1 23 Film Roller ...

Page 42: ... 42 6 5 Illustration Film Roller Name Part Number Qty 1 E Clip 4 MM EC 2 2 2 Outer Tube Roll n a 1 3 Roller Bearing FG BR 02 2 4 Inner Shaft n a 1 5 Roller Assembly FG 08 07 1 ...

Page 43: ... 43 6 6 Illustration Extended Roller Name Part Number Qty 1 E Clip 4 MM EC 2 2 2 Outer Tube Roll n a 1 3 Roller Bearing FG BR 02 2 4 Inner Shaft n a 1 5 Roller Assembly FG 08 07 1 ...

Page 44: ... 44 6 6 Motor Controls ...

Page 45: ... 45 6 6 PLC Wiring ...

Page 46: ... 46 6 6 Optional Scale ...

Page 47: ... 47 6 6 Switches Relays ...

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