Wayne-Dalton TOROQUEMASTER PLUS Installation Instructions And Owner'S Manual Download Page 20

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If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to
contact a customer service representative. They will be happy to handle any questions that you
may have.

Thank you for your purchase.

PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE

After installation is complete, leave this Installation

Instructions And Owner’s Manual with the homeowner, or

fasten it near garage door for easy reference.

Summary of Contents for TOROQUEMASTER PLUS

Page 1: ...age Contents 3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Door Installation Instructions 6 Counterbalance Installation Instructions 9 Optional Installation 15 TorqueMaster Plu...

Page 2: ...permission by Wayne Dalton NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening CAUTION IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE...

Page 3: ...E 6 low headroom conversion kit is available for 12 radius only Contact your local Wayne Dalton dealer BACKROOM REQUIREMENT Backroom is defined as the distance needed from the opening back into the ga...

Page 4: ...The LOCK SECTION can be identified by 2 graduated end hinges on a 4 section high door and by 3 graduated end hinges on a 3 section high door Also on a 3 section door the lock section will come with a...

Page 5: ...tical Track I5 Left Hand Riveted Vertical Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TORQUEMASTER PLUS SPRING ASSEMBLY J1 Center Bracket Bushing Assembly J2 TorqueMaster Spring Tub...

Page 6: ...b bracket is always the shortest bracket while the center jamb bracket is the next tallest If three jamb brackets per side are included with your door you will have received a top jamb bracket which i...

Page 7: ...applicable Level Bottom section Wooden shims If necessary Attaching Vertical Tracks To Jambs 5 IMPORTANT IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION OF THE BUILDING S FLOOR THE...

Page 8: ...hex nuts End cap 2 1 4 20 x 5 8 Carriage bolts 2nd Set Top section Top fixture slide Attaching Drawbar Operator Bracket 8 NOTE If you re installing a drawbar operator the drawbar operator bracket must...

Page 9: ...pper slot Level 1 4 20 x 9 16 Track bolts 1 4 20 Flange hex nuts 12 Radius track 15 Radius track Next level the horizontal track assembly and bolt the horizontal track angle to the first encountered s...

Page 10: ...inding shaft Cam peak straight up Splines Groove Round notch in flag angle 5 Winding shaft Cam peak straight up Insert winding shaft into flag angle Bearing FOR DOUBLE SPRING APPLICATIONS Repeat for l...

Page 11: ...cable lift drums d TorqueMaster spring tube is installed correctly e Review the label attached to the spring warning tag to determine number of spring turns required NOTE Door MUST be closed and locke...

Page 12: ...sides IMPORTANT MARK THE NUMBER OF SPRING TURNS ONTO THE END BRACKET WARNING TAG WINDING SPRING TURN CHART DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17...

Page 13: ...upper position An unbalanced door can cause TorqueMaster Plus operation problems Close the door and place locking pliers onto both vertical tracks just above the third track roller This is to prevent...

Page 14: ...Ratchet wrench End bracket Pawl Winding shaft Ratchet wheel Pawl knob in lower position Pawl knob in upper position Pawl 3 Ratchet extension 5 8 Socket 14...

Page 15: ...see illustration 2 With the door in the fully closed position place locking pliers onto both vertical tracks just above the third track roller Disengage the drawbar operator if installed by pulling o...

Page 16: ...CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot...

Page 17: ...S TORQUEMASTER PLUS SPRINGS Pawl knob s located on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful man...

Page 18: ...te to state This warranty is made to the original purchaser of the Product only and is not transferable or assignable This warranty applies only to Product installed in a residential or other non comm...

Page 19: ......

Page 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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