Wayne-Dalton TOROQUEMASTER PLUS, Installation Instructions And Owner'S Manual, Page: 8 / 20

section until it is seated against bottom section. Align vertical marks in the upper align-
ment sticker, with the lower alignment sticker on right hand side, on the back of door. Keep
sections aligned. Flip hinges up. Fasten center hinge(s) first; then end hinges last using 1/4”
- 14 x 5/8” self tapping screws.
NOTE: To prevent center hinge leaf(s) from rotating, first secure the top middle hole of the
center hinge leaf with one 1/4” - 14 x 5/8” self-tapping screw then secure the other two
holes.
NOTE: Larger doors with double graduated end hinges, fasten both hinges to connect the
sections using 1/4” - 14 x 5/8” self-tapping screws.
Repeat same process for other sections, except top section.
IMPORTANT: PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE
SECURING WITH 1/4” - 14 X 5/8” SELF TAPPING SCREWS. THERE SHOULD BE NO GAP
BETWEEN THE HINGE LEAFS AND THE SECTIONS.
NOTE:
Install lock at this time (sold separately). See optional installation step, Side Lock.
Intermediate
section
Lock
section
Bottom
section
Vertical
track
Vertical
track
Alignment
sticker
Alignment
sticker
Alignment
sticker
P/N # 327985 NEW 9-04-0
6
P/N # 327985 NEW 9-04-0
6
P/N # 327985 NEW 9-04-06
P/N # 327985 NEW 9-04-06
P/N # 327985 NEW 9-04-0
6
Center
hinge(s)
Center
hinge(s)
Left graduated end hinge
with short stem track roller
Right graduated end hinge
with short stem track roller
1/4”-14 x 5/8” Self tapping screw locations
1/4”-14 x 5/8” Self tapping screw locations
Left double graduated
end hinge with long
stem track roller
Right double graduated
end hinge with long
stem track roller
Attaching Top Fixtures To Top Section
7
To install the top fixtures, align the top holes in the top fixture base with the second set of
holes in the end cap of the top section. Fasten to section using (4) 1/4” - 14 x 5/8” self tap-
ping screws. Secure the top fixture slide to the fixture base loosely using (2) 1/4” - 20 x 5/8”
carriage bolts and (2) 1/4” - 20 flange hex nuts. Insert short stem track roller into top fixture
slide. Repeat the same process for the right hand side.
NOTE: The top fixture slide will be tightened and adjusted later, in step, Adjusting Top Fixture.
NOTE:
Ensure the top fixture slide is able to slide along the top fixture base. If needed, loosen
the 1/4” - 20 flange hex nuts.
1/4”- 14 x 5/8”
Self-tapping screws
Insert short stem
track roller
Top fixture
base
Top fixture
slide
(2) 1/4”- 20 Flange hex nuts
End
cap
(2) 1/4”- 20 x 5/8”
Carriage bolts
2nd
Set
Top section
Top fixture slide
Attaching Drawbar Operator Bracket
8
NOTE:
If you’re installing a drawbar operator, the drawbar operator bracket must be mounted
and secured prior to installing top section.
IMPORTANT: TO AVOID POSSIBLE DAMAGE TO YOUR DOOR, WAYNE DALTON RECOM-
MENDS REINFORCING THE TOP SECTION WITH A STRUT.
IMPORTANT: WHEN CONNECTING A DRAWBAR OPERATOR TYPE GARAGE DOOR OPENER
TO THIS DOOR, A WAYNE DALTON OPERATOR/ DRAWBAR OPERATOR BRACKET MUST
BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR, ALONG WITH ANY STRUT
PROVIDED WITH THE DOOR. THE INSTALLATION OF THE DRAWBAR OPERATOR MUST BE AC-
CORDING TO MANUFACTURER’S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED
PROPERLY.
Remove, but retain (4 - 6) 1/4” - 20 x 7/8” self drilling screws from the center of the strut,
allowing the drawbar operator bracket to slide between the section and the strut.
Locate the center of the top section and slide drawbar operator bracket under strut until the
drawbar operator bracket is seated against the strut flange.
NOTE:
Prior to fastening drawbar operator bracket to top section, ensure the top edge of
drawbar operator bracket is aligned with the top edge of the section, as shown.
Attach the drawbar operator bracket using (8) 1/4” - 20 x 11/16” self drilling screws (as
shown). Finish re-attaching the strut using the self tapping screws removed previously.
=
Top section
Center line of
top section
Drawbar operator
bracket label
NOTE:
For retro fit applications, the drawbar operator
bracket must be aligned with an existing drawbar operator.
(8) 1/4” - 20 x 11/16”
Self-drilling screws
Drawbar operator bracket
in place under strut
Top section
Strut
Drawbar
operator bracket
Strut
Top section
1/4” - 20 x 7/8”
Self-drilling screws
Strut
Remove screws first, install operator bracket,
then finish re-attaching the strut using the
screws removed previously.
Stacking Top Section
9
Place the top section in the opening. Temporarily secure the top section by driving a nail in
the header near the center of the door and bending it over the top section. Now, flip up the
hinge leaves, hold tight against section, and fasten center hinges first and end hinges last
(refer to step, Stacking Sections). Vertical track alignment is critical. Position flag angle or wall
angle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the edge of the door; tighten the
bottom lag screw. Flag angles or wall angles must be parallel to the door sections. Repeat for
other side.
IMPORTANT: THE DIMENSION BETWEEN THE FLAG ANGLES OR WALL ANGLES MUST BE
8