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6

A. FLAG ANGLES (AS REQUIRED):

A1. Quick Install (Q.I.) Flag Angles
A2. Fully Adjustable (F.A.) Flag Angles

B. JAMB BRACKETS (AS REQUIRED):

B1. Quick Install (Q.I.) Jamb Brackets
B2. Fully Adjustable (F.A.) Jamb Brackets

C. TRACK ROLLERS (AS REQUIRED):

C1. Short Stem Track Rollers
C2. Long Stem Track Rollers

D. GRADUATED END HINGES:

D1. Single Graduated End Hinges (S.E.H.), Anti-Pinch
D2. Double Graduated End Hinges (D.E.H.), Anti-Pinch

E. STACKED SECTIONS:

E1. Top Section
E2. Intermediate(s) Section
E3. Lock Section
E4. Bottom Section

F. TOP FIXTURE ASSEMBLIES (AS REQUIRED):

F1. Top Fixtures

G. STRUT(S) (AS REQUIRED):

G1. Strut (U - shaped)

H. DRAWBAR OPERATOR BRACKET (FOR TROLLEY OPERATED DOORS):

H1. Drawbar Operator Bracket

TRACKS (AS REQUIRED):

I1. Left Hand and Right Hand Horizontal Track Assemblies
I2. Left Hand and Right Hand Vertical Tracks
I3. Left Hand and Right Hand Riveted Vertical Track Assemblies
I4. Left Hand and Right Hand Angle Mount Vertical Track Assemblies

J. TORSION SPRING ASSEMBLY (AS REQUIRED):

J1. Left Hand and Right Hand Torsion Springs (As Required)
J2. Counterbalance Lift Cables
J3. Left Hand End Bearing Brackets (As Required)
J4. Right Hand End Bearing Brackets (As Required)
J5. Left Hand Cable Drum
J6. Right Hand Cable Drum
J7. Center Bracket (As Required)
J8. Center Bracket Bushing (As Required)
J9. Center Bearing Bracket (As Required)
J10. Torsion Shaft / Torsion Keyed Shaft (As Required)
J11. Torsion Keyed Shafts (As Required)
J12. Keys (As Required)
J13. Center Coupler Assembly (As Required)
J14. Set Collars (As Required)

K. REAR BACK HANGS:

K1. Left Hand and Right Hand Rear Back Hang Assemblies

L. BOTTOM CORNER BRACKETS:

L1. Left Hand and Right Hand Bottom Corner Brackets

C1.

C1.

C1.

C2.

D1.

D2.

E4.

E1.

E2.

E3.

F1.

G1.

H1.

Lower hole 

of hole/ 

slot pattern

3rd 

hole set

Top of vertical 

track

B2. (Fully 

Adjustable 

Feature)

2nd 

hole set

1st 

hole set

B1. (Quick 

Install 

Feature)

3rd hole 

set

Top of vertical 

track

2nd 

hole set

1st hole 

set

Middle 

hole

Bottom 

hole

Top 

hole

NOTE: 

The illustrations shown on this page are general 

representations of the door parts. Each specific door 
models may have unique variations. 

F1.

L1.

L1.

B1.

B2.

I2.

K1.

I3.

I1.

J1.

J10.

I4.

J6.

J4.

J2.

A1.

A2.

J9.

J12.

J14.

J7.

B1.

B2.

I2.

K1.

I3.

J7.

J2.

J1.

J3.

I4.

J5.

J12.

J14.

J7.

J11.

J11.

I1.

J13.

A2.

A1.

J9.

J8.

J12.

J12.

BREAKDOWN OF PARTS

Summary of Contents for 9800

Page 1: ...stallation 7 Counterbalance Installation Instructions 10 Optional Installation 17 Door Arm Hookup 17 Inside Lock 17 Pull Down Rope 17 Maintenance 18 Cleaning Your Garage Door 18 Maintaining The Finish...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...Weatherstrips Level header Finished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Min Side...

Page 4: ...LOCK SECTION can be identified by 2 graduated end hinges The INTERMEDIATE SECTION I can be identified by 3 graduated end hinges The interme diate I section will have a warning label attached to eithe...

Page 5: ...Locking pliers Safety glasses Approved winding bars Saw horses 5...

Page 6: ...As Required J2 Counterbalance Lift Cables J3 Left Hand End Bearing Brackets As Required J4 Right Hand End Bearing Brackets As Required J5 Left Hand Cable Drum J6 Right Hand Cable Drum J7 Center Bracke...

Page 7: ...in the jamb bracket with the lower hole of the hole slot pattern Hand tighten jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower ho...

Page 8: ...lift cable over flag angle Repeat same process for other side Vertical track assembly Jamb bracket Flag angle Flag angle lag screw locations 5 16 x 1 5 8 Lag screws Bottom section Track rollers 12R FA...

Page 9: ...CORDING TO MANUFACTURER S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY Remove but retain 4 6 1 4 20 x 7 8 self drilling screws from the center of the strut allowing the drawbar operator b...

Page 10: ...he top of the vertical track Tighten the bottom rail of the horizontal track to the angle mount with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts 3 8 16 Hex nuts 3 8 16 x 3 4 Truss head bo...

Page 11: ...up and position the 2 center bearing brackets apart from each other Mark two vertical pencil lines one for each center bearing bracket onto the mounting surface above the door NOTE If your door came w...

Page 12: ...upler halves the center bearing torsion spring with the black winding cone and one set collar at the left end of the torsion keyed shaft Next on the right hand side lay the other coupler half center b...

Page 13: ...rews 3 3 8 16 Hex nuts 3 3 8 Washers 3 3 8 Washers 3 3 8 Lock washers Coupler halves Set screws Set screws Coupler halves Coupler assembly 3 3 8 16 x 1 3 4 hex head screws and 3 3 8 16 Hex nuts Statio...

Page 14: ...ews are tight f Torsion spring or springs are installed correctly g Review the label attached to the spring warning tag to determine number of spring turns required NOTE Door MUST be closed and locked...

Page 15: ...LLING AND CAUSE SEVERE OR FATAL INJURY Clamp a pair of locking pliers onto the vertical tracks just above the second track roller on one side and just below the second track roller on the other side T...

Page 16: ...e set screws in the winding cone IMPORTANT BE PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE THE SET SCREWS ARE LOOSE Carefully adjust spring tension 1 4 turn Retighten both set screws...

Page 17: ...with the square hole in the vertical track The inside lock should be spaced ap proximately 1 8 away from the section edge IMPORTANT INSIDE LOCK S MUST BE REMOVED OR MADE INOPERATIVE IN THE UN LOCKED P...

Page 18: ...above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining cable or other device should be inst...

Page 19: ...ial or industrial building applications This warranty does not apply to any unauthorized alteration or repair of the Product or to any Product or component which has been damaged or deteriorated due t...

Page 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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