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5/16” x 1-5/8” Hex head lag screws

(as required)

5/16” x 1-1/4” Clevis pin

1/4”-20 x 11/16” Self drilling screws

(RED HEAD) (as required)

(2) 3/8”-16 x 3/4”

Truss head bolts

Bottom corner brackets

RH/LH (as required)

5/16” x 1-5/8” Hex head lag screws

(RED HEAD) (as required)

5/16” x 2-1/2” Hex head lag screws

(RED HEAD) (as required)

3/8”-16 x 1-1/2” Hex bolts

Cotter pin

Door Section Identification

Graduated end and center hinges are always pre-attached at the top of each section (except 

top section) and the graduated end hinges are stamped for identification, #1, #2, #3, #4, #5 

and #6. The stamp identifies the stacking sequence of the section. The sequence is always 

determined by #1 being the bottom section to #5 or #6 being the highest intermediate 

section. If the stamp on the graduated end hinge is illegible, refer to the section side view 

illustration. The section side view illustration shows the graduated end hinge profile of all sec-

tions, and can also be used to identify each section.
The 

BOTTOM SECTION

 can be identified by #1 graduated end hinges, the factory attached 

bottom astragal, the factory attached bottom corner brackets, and by the bottom corner 

bracket warning labels on each end stile.
The 

LOCK SECTION

 can be identified by #2 graduated end hinges.

The 

INTERMEDIATE SECTION I

 can be identified by #3 graduated end hinges. The interme-

diate I section will have a warning label attached to either the right or left hand end stile.
The 

INTERMEDIATE SECTION II

 can be identified by #4 graduated end hinges.

The 

INTERMEDIATE SECTION III

 can be identified by #5 graduated end hinges.

The 

INTERMEDIATE SECTION IV

 can be identified by #6 graduated end hinges.

The 

TOP SECTION

 can be identified with no pre-installed graduated end or center hinges.

Warning label

Warning label

Intermediate I section

Lock section

Bottom corner bracket warning labels

Bottom section

Bottom weather seal

#3

#2

#1

Bottom corner

bracket

Bottom 

weather seal

Section side view illustration

#2 Graduated 

end hinge

1-1/8”

7/8”

1-3/8”

Typical 

graduated end 

hinge stamping 

location

Top section

#1 

Graduated 

end hinge

#3 Graduated 

end hinge

Intermediate II section

Intermediate III section

Intermediate IV section

#4

#5

#6

#4 Graduated 

end hinge

1-5/8”

#6 Graduated 

end hinge

2”

#5 Graduated 

end hinge

1-7/8”

Tools Required

Power drill

Socket driver: 7/16”

Level

Drill bits: 1/8”, 3/16”,

9/32”, 7/16”, 1/2”

Ratchet wrench

Tape measure

Pliers / Wire cutters

Flat tip screwdriver

Phillips head screwdriver

Wrenches: 3/8”, 7/16”,

1/2”, 9/16”, 5/8”

3” Ratchet

extension

Sockets: 7/16”,

1/2”, 9/16”, 5/8”

Vise clamps

Hammer

Step ladder

Pencil

Leather gloves

4

Summary of Contents for 9800

Page 1: ...stallation 7 Counterbalance Installation Instructions 10 Optional Installation 17 Door Arm Hookup 17 Inside Lock 17 Pull Down Rope 17 Maintenance 18 Cleaning Your Garage Door 18 Maintaining The Finish...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...Weatherstrips Level header Finished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Min Side...

Page 4: ...LOCK SECTION can be identified by 2 graduated end hinges The INTERMEDIATE SECTION I can be identified by 3 graduated end hinges The interme diate I section will have a warning label attached to eithe...

Page 5: ...Locking pliers Safety glasses Approved winding bars Saw horses 5...

Page 6: ...As Required J2 Counterbalance Lift Cables J3 Left Hand End Bearing Brackets As Required J4 Right Hand End Bearing Brackets As Required J5 Left Hand Cable Drum J6 Right Hand Cable Drum J7 Center Bracke...

Page 7: ...in the jamb bracket with the lower hole of the hole slot pattern Hand tighten jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower ho...

Page 8: ...lift cable over flag angle Repeat same process for other side Vertical track assembly Jamb bracket Flag angle Flag angle lag screw locations 5 16 x 1 5 8 Lag screws Bottom section Track rollers 12R FA...

Page 9: ...CORDING TO MANUFACTURER S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY Remove but retain 4 6 1 4 20 x 7 8 self drilling screws from the center of the strut allowing the drawbar operator b...

Page 10: ...he top of the vertical track Tighten the bottom rail of the horizontal track to the angle mount with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts 3 8 16 Hex nuts 3 8 16 x 3 4 Truss head bo...

Page 11: ...up and position the 2 center bearing brackets apart from each other Mark two vertical pencil lines one for each center bearing bracket onto the mounting surface above the door NOTE If your door came w...

Page 12: ...upler halves the center bearing torsion spring with the black winding cone and one set collar at the left end of the torsion keyed shaft Next on the right hand side lay the other coupler half center b...

Page 13: ...rews 3 3 8 16 Hex nuts 3 3 8 Washers 3 3 8 Washers 3 3 8 Lock washers Coupler halves Set screws Set screws Coupler halves Coupler assembly 3 3 8 16 x 1 3 4 hex head screws and 3 3 8 16 Hex nuts Statio...

Page 14: ...ews are tight f Torsion spring or springs are installed correctly g Review the label attached to the spring warning tag to determine number of spring turns required NOTE Door MUST be closed and locked...

Page 15: ...LLING AND CAUSE SEVERE OR FATAL INJURY Clamp a pair of locking pliers onto the vertical tracks just above the second track roller on one side and just below the second track roller on the other side T...

Page 16: ...e set screws in the winding cone IMPORTANT BE PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE THE SET SCREWS ARE LOOSE Carefully adjust spring tension 1 4 turn Retighten both set screws...

Page 17: ...with the square hole in the vertical track The inside lock should be spaced ap proximately 1 8 away from the section edge IMPORTANT INSIDE LOCK S MUST BE REMOVED OR MADE INOPERATIVE IN THE UN LOCKED P...

Page 18: ...above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining cable or other device should be inst...

Page 19: ...ial or industrial building applications This warranty does not apply to any unauthorized alteration or repair of the Product or to any Product or component which has been damaged or deteriorated due t...

Page 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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