background image

Top section

Top 

section

Nail

Door width 

+ 3-3/8” to 3-1/2”

1-11/16” 

to 1-3/4”

Flag

angle

Vertical track 

against track rollers

Flag angle or 

wallangle assembly

Top of flag angle or 

Top of wallangle assembly

Attaching Horizontal Tracks

 

9

 

NOTE:

 Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable Flag 

Angles, Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track As-

semblies. Refer to Package Contents / Breakdown of Parts, to determine which Flag Angles / 

Vertical Track Assemblies you have.

WARNING 

DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT 

REAR, AS OUTLINED IN STEP, REAR BACK HANGS, OR DOOR COULD FALL 

FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY.

IF YOU HAVE QUICK INSTALL FLAG ANGLES:

 To install horizontal track, place the curved 

end over the top track roller of the top section. Align key slot of the horizontal track with the 

Quick Install tab of the flag angle. Push curved portion of horizontal track down to lock in 

place. Level the horizontal track assembly and bolt the top rail of the horizontal track to the 

encountered slot in the flag angle using (1) 1/4” - 20 x 9/16” track bolt, (1) 1/4” - 20 flange 

hex nut and (1) 5/16” washer. Repeat for other side.

Quick 

Install 

tab

Key 

slot

Quick 

Install 

tab in 

place

Flag 

angle

1/4”-20 

Flange hex 

nut

1/4”-20 x 

9/16”

Track bolt

Washer

Upper rail

Horizontal 

track

Flag angle 

upper slot

Level

Lower 

rail

IF YOU HAVE FULLY ADJUSTABLE FLAG ANGLES OR RIVETED TRACK ASSEMBLIES:

 

To install horizontal track, place the top rail end over the top track roller of the top section. 

Align the bottom rail end of the horizontal track with the top of the vertical track. Tighten the 

bottom rail of the horizontal track to the flag angle with (2) 1/4” - 20 x 9/16” track bolts and 

(2) 1/4” - 20 flange hex nuts.

1/4”-20 

Flange hex 

nut

Upper rail

1/4”-20 x 

9/16”

Track bolt

1/4”-20 x 

9/16”

Track bolts

1/4”-20 

Flange hex 

nuts

Horizontal 

track

Flag angle 

upper slot

Level

Lower 

rail

Washer

IF YOU HAVE ANGLE MOUNT VERTICAL TRACK ASSEMBLIES:

 To install horizontal track, 

place the top rail end over the top track roller of the top section. Align the bottom rail end of 

the horizontal track with the top of the vertical track. Tighten the bottom rail of the horizontal 

track to the angle mount with (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 flange hex 

nuts.

3/8”-16 

Hex nuts

**

 = 3/8”-16 x 3/4” 

Truss head bolts

1/4”-20 x 

9/16”

Track bolts

1/4”-20 

Flange hex 

nuts

Horizontal 

track

Wall angle 

upper slot

Level

1/4”-20 

Flange hex 

nut

Washer

*

 = 1/4”-20 x 9/16”

Track bolt

**

*

Next level the horizontal track assembly and bolt the top rail of the horizontal track to the 

encountered slot in the flag angle / angle mount using (1) 1/4” - 20 x 9/16” track bolt, (1) 

1/4” - 20 flange hex nut and (1) 5/16” washer.

NOTE:

 If you have angle mount, bolt the top rail of the horizontal track to the encountered 

slots in the angle mount using (2) 3/8” - 16 x 3/4” truss head bolts, (2) 3/8” - 16 hex nuts.
 Repeat for other side.

Level

Level

Typical horizontal 

track

Typical horizontal 

track

Next remove the nail that was temporarily holding the top section in place, installed in step, 

Top Section. 

IMPORTANT: 

FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD 

CAUSE PERMANENT DAMAGE TO TOP SECTION.

Adjusting Top Fixtures

 

10

 

With horizontal tracks installed, you can now adjust the top fixtures. Vertically align the top 

section of the door with the lower sections. Once aligned, position the top fixture slide, out 

against the horizontal track. Maintaining the slide’s position, tighten the 1/4” - 20 x 7/8” self 

drilling screws to secure the top fixture to the top section.

Strut

Top 

section

Int. 

section

Top 

section

Tighten the 

1/4”-20 x 7/8” 

Self drilling 

screws

Horizontal 

track

Track roller

Top 

fixture

COUNTERBALANCE 

INSTALLATION INSTRUCTIONS

Attaching End Bearing Brackets

 

11

 

NOTE:

 Right and left hand is always determined from inside the garage looking out.

NOTE:

 Identify the end bearing brackets supplied with your door. Refer to Illustrations below, 

Package Contents or Breakdown of Parts, to determine which end bearing brackets you have.

NOTE:

 End bearing brackets are right and left hand.

NOTE:

 Prior to fastening end bearing brackets to the jamb, pilot drill using a 3/16” drill bit.

Align the bottom edge of left end bearing bracket with the top edge of the flag angle. Main-

taining this alignment, also align the right edge of the end bearing bracket with the right edge 

of the flag angle. Secure the end bearing bracket to the jamb using (3) 5/16” x 1-5/8” lag 

screws, as shown. Repeat same process for the other side.

10

Summary of Contents for 9800

Page 1: ...stallation 7 Counterbalance Installation Instructions 10 Optional Installation 17 Door Arm Hookup 17 Inside Lock 17 Pull Down Rope 17 Maintenance 18 Cleaning Your Garage Door 18 Maintaining The Finish...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...Weatherstrips Level header Finished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Min Side...

Page 4: ...LOCK SECTION can be identified by 2 graduated end hinges The INTERMEDIATE SECTION I can be identified by 3 graduated end hinges The interme diate I section will have a warning label attached to eithe...

Page 5: ...Locking pliers Safety glasses Approved winding bars Saw horses 5...

Page 6: ...As Required J2 Counterbalance Lift Cables J3 Left Hand End Bearing Brackets As Required J4 Right Hand End Bearing Brackets As Required J5 Left Hand Cable Drum J6 Right Hand Cable Drum J7 Center Bracke...

Page 7: ...in the jamb bracket with the lower hole of the hole slot pattern Hand tighten jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower ho...

Page 8: ...lift cable over flag angle Repeat same process for other side Vertical track assembly Jamb bracket Flag angle Flag angle lag screw locations 5 16 x 1 5 8 Lag screws Bottom section Track rollers 12R FA...

Page 9: ...CORDING TO MANUFACTURER S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY Remove but retain 4 6 1 4 20 x 7 8 self drilling screws from the center of the strut allowing the drawbar operator b...

Page 10: ...he top of the vertical track Tighten the bottom rail of the horizontal track to the angle mount with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts 3 8 16 Hex nuts 3 8 16 x 3 4 Truss head bo...

Page 11: ...up and position the 2 center bearing brackets apart from each other Mark two vertical pencil lines one for each center bearing bracket onto the mounting surface above the door NOTE If your door came w...

Page 12: ...upler halves the center bearing torsion spring with the black winding cone and one set collar at the left end of the torsion keyed shaft Next on the right hand side lay the other coupler half center b...

Page 13: ...rews 3 3 8 16 Hex nuts 3 3 8 Washers 3 3 8 Washers 3 3 8 Lock washers Coupler halves Set screws Set screws Coupler halves Coupler assembly 3 3 8 16 x 1 3 4 hex head screws and 3 3 8 16 Hex nuts Statio...

Page 14: ...ews are tight f Torsion spring or springs are installed correctly g Review the label attached to the spring warning tag to determine number of spring turns required NOTE Door MUST be closed and locked...

Page 15: ...LLING AND CAUSE SEVERE OR FATAL INJURY Clamp a pair of locking pliers onto the vertical tracks just above the second track roller on one side and just below the second track roller on the other side T...

Page 16: ...e set screws in the winding cone IMPORTANT BE PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE THE SET SCREWS ARE LOOSE Carefully adjust spring tension 1 4 turn Retighten both set screws...

Page 17: ...with the square hole in the vertical track The inside lock should be spaced ap proximately 1 8 away from the section edge IMPORTANT INSIDE LOCK S MUST BE REMOVED OR MADE INOPERATIVE IN THE UN LOCKED P...

Page 18: ...above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining cable or other device should be inst...

Page 19: ...ial or industrial building applications This warranty does not apply to any unauthorized alteration or repair of the Product or to any Product or component which has been damaged or deteriorated due t...

Page 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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