Galebreaker Electric Maxidoor Installation Instructions Manual Download | Manualshive

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Electric Maxidoor

®

Installation

Instructions

ENG

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Summary of Contents for Electric Maxidoor

Page 1: ...Electric Maxidoor Installation Instructions ENG...

Page 2: ...ELECTRIC MAXIDOOR Overview _______________________________________________________________________________________________ 2 of 40 Figure 1 Additional Top Support see Figure 2...

Page 3: ...nterweight Containment Boxes with Micro Switches F1 Intermediate Trolleys with 2no PVC Pads Fixing Bolts G1 1 Right Lower Trolley with 2no PVC Pads Fixing Bolts G2 1 Left Lower Trolley with 2no PVC Pa...

Page 4: ...signed for building access requirements Optional Pelmet If your door has been supplied with a Pelmet see Appendix 1 for the Parts List and Installation Instructions Note the Pelmet needs to be install...

Page 5: ...tence cannot be proven then they should not be allowed to install the product Optional Adjacent doors with both drives on the extreme Left or Right If this option has been ordered Figure 3 then the do...

Page 6: ...issors or knife Spirit level M10 Bolts for fixing Electric Drive and Counterweight Plates to Brackets up to 30mm thick are supplied M6 Bolts for fixing Chain Keep to Brackets up to 30mm thick are supp...

Page 7: ...rposes INSTALLATION 1 Optional Pelmet If supplied the Pelmet needs to be installed at this stage before commencing on the door see Appendix 1 for details 2 Installing Top Plates and Drive 2 1 Top Plat...

Page 8: ...to pre prepared brackets using the M10 Bolts supplied Figure 5 CAUTION Ensure all fastenings detailed in section 2 1 through to 2 2 are secure and the fixing surface can withstand up to 350kg Failure...

Page 9: ...ing the upper one which is fixed to the Top Plates Figure 6 3 2 Preparation for inserting lifting cable Ensure the adjusting eyebolt on the Lower Trolley is centrally positioned Figure 7 1 To prevent...

Page 10: ...ELECTRIC MAXIDOOR Trolleys and Lifting Cable 10 of 40 Figure 7 Figure 7 1 Figure 7 3 Figure 7 4 Figure 7 2 RH LH RH LH...

Page 11: ...ELECTRIC MAXIDOOR Trolleys and Lifting Cable 11 of 40 ENG Figure 8 Figure 9 LH RH...

Page 12: ...to the Drive Ensure the Left and Right Cables are positioned as indicated Doors over 10m wide with Additional Top Support s Follow the details above but include the Wire Support Assembly s SF1 when pa...

Page 13: ...wn in Figure 11 Ensure The Cables feed onto the front of the drum Figures 8 and 12 The Cables follow the groove in the drum Continue to operate the Drive until the two stacks of Trolleys begin to lift...

Page 14: ...CTRIC MAXIDOOR Trolleys and Lifting Cable 14 of 40 ENG Figure 11b Install the chain keep to the building the height of the chain keep depends upon your installation Figure 11b but is typically 1 5m hi...

Page 15: ...or The Control Box is designed to be at the level of the Electric Drive and must be fitted internally away from direct rainfall Ensure the glands face down and the wires form a drip loop beneath the C...

Page 16: ...Operating Buttons TYPE INSTRUCTIONS 230V Single Phase Swap Location of wires U and V on X2 400V Three Phase Swap Location of wires L1 and L2 on X1 4 5 Checking Direction of the 3PB Press the 3PB to ch...

Page 17: ...Containment Box E1 Micro Switches in series with the Motor Closed Limits Route the wire to pass through the Junction Box located on the Counterweight Plate C1 and then into the two terminal strips in...

Page 18: ...feed webbing strap through slot in ratchet barrel and operate the handle Figure 15 At this point do not let the Panel touch the pillar With the exception of the upper strap which is fixed to the Top P...

Page 19: ...s central fully tension the ratchets by hand until it is impossible to operate further If the Panel material is being drawn into Ratchet Section 5 4 details how to trim the fabric once the adjustments...

Page 20: ...completed in section 5 5 Figure 17 5 5 Using the Electric Drive fully lower the Panel the Black Cam may have to be adjusted to achieve this Revisit each trolley and whilst ensuring the system remains...

Page 21: ...1 of 40 ENG 6 Doors over 10m Additional Top Support s 6 1 Decide on the position of the top support to minimise screen sag we recommend it is positioned as indicated in Figure 19a or 19b Figure 19a Do...

Page 22: ...ferring to Figure 20 Fix vertical webbing strap SD1 to second strap down on the door using the Clamp Plates SE1 and M8 x 20 Bolts SI1 provided Repeat process on top strap but use the M8 x 50 Bolts sup...

Page 23: ...Switch 7 3 The Controller will automatically set to open in impulse mode and close in dead man mode 7 4 Open and close the door several times to allow the lifting cable to settle and to check the door...

Page 24: ...ctions received by Customer s Signature c Fix the supplied CE label to the counterweight box The label should be accessible visible Where the serial number does not incorporate the door size add the P...

Page 25: ...chine Directive 2006 42 EC of the system and will require the installer to produce their own EC Declaration of Conformity and product CE label In such circumstances the door supplied by Galebreaker be...

Page 26: ...concrete building 8 Installing Pelmet 8 1 Overview With the flutes facing each other fix Aluminium Profile PB1 to building with M5 5 x 50 Screws PE1 at 1m centres Align the upper section with the top...

Page 27: ...elmet PA1 50mm in from one end and 100mm up from the base cut slot 15mm to 20mm long and tie Pull Strap PD1 through slot Feed Panel into Profile Figure 23 and cut to length if required ensuring the cu...

Page 28: ...ional Adjacent Drives 28 of 40 ENG 8 3 Tie Chain Weight PC1 to loose end of Pull Strap and feed through loop in Panel Cut Chain to length and secure in place at each end with a M5 5 x 50 Screw through...

Page 29: ...Wire Support Assembly 1 or 2 Single Pulley SF1 1 or 2 Triple Pulley SF3 Replacement Longer Bolts to Secure above 4 or 8 M8 x 50 SJ1 4 or 8 M8 x 90 SJ2 Furthest from Drive Replacement Right Hand Top P...

Page 30: ...nd back up to the Drive Ensure the Left and Right Cables are positioned as indicated Doors over 10m wide with Additional Top Support s Follow the details above but include the Triple Wire Support Asse...

Page 31: ...2 Referring to Figure 27 fasten Corner Pulley ensuring the distance from the edge of the Drive Plate is 540mm Four M10 x 50 Bolts are supplied to secure Corner Pulley plates to a metal surface up to 2...

Page 32: ...nd the adjusting eyebolt and secure with two 5mm Cable Grips supplied ensure the bridge section of the grip is against the cable under tension Figure 28 4 CAUTION Ensure the Cable Grips are correctly...

Page 33: ...al Adjacent Drives 33 of 40 Figure 29 Figure 29 2 Figure 29 1 Left Side Note that outside cable from furthest door passes in front of next top plate Right Side Note that both cables from furthest door...

Page 34: ...th three fixings minimum size 8mm Figure 30 9 6 Replacing Section 6 3 Referring to Figure 30 Fix vertical webbing strap SD1 to second strap down on the door using the Clamp Plates SE1 and M8 x 20 Bolt...

Page 35: ...ush to run mode The Drive is self braking and will hold the curtain at any required position 10 2 Electric power or motor failure To manually operate the door first release the Motor brake before lift...

Page 36: ...ons Should the door become difficult to operate or inoperable consult your local dealer Repairs should only be carried out by competent personnel 11 Maintenance 11 1 Annually Check the Lifting Cables...

Page 37: ...nitially release pull on webbing strap whilst moving handle between the 90 degree and 180 degree point NOTE This product has been tested to European Standard EN 12424 with a Resistance to Wind Load ra...

Page 38: ...ELECTRIC MAXIDOOR Notes...

Page 39: ...ELECTRIC MAXIDOOR Notes...

Page 40: ...del No MDE MK6 0210 Instruction Ver 2021 01 ENG European Authorised Representative Authorised Representative Service 77 Camden Street Lower Dublin D02 XE80 Ireland Manufacturer Galebreaker Agri Ltd Te...

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