background image

Weather seal

s

Nail

Weather 

seal

Jamb

Weather seal 

installed

Jamb

Header

Jamb

Nail

NOTE:

 Door not shown for clarity.

Balancing Door

 

22

 

Remove locking pliers. Lift door and check its balance. Adjustments to the required number 

of spring turns stated may be necessary. If door rises off floor more than 2 ft. under spring 

tension alone, reduce spring tension. If the door is hard to rise or drifts down on its own, add 

spring tension. A poorly balanced door can cause garage door operator problems.
To adjust spring tension, fully close door. Apply locking pliers to track above third track roller. 

Place locking pliers on torsion shaft, as shown in D5. Insert a winding rod into the winding 

cone. Push downward on the winding rod slightly while carefully loosening the set screws in 

the winding cone.

IMPORTANT: 

BE PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE 

THE SET SCREWS ARE LOOSE.
Carefully adjust spring tension 1/4 turn. Retighten both set screws to 14-15 ft. lbs. of torque 

in the winding cone and repeat for the other side. Recheck door balance and re-adjust spring 

tension if needed.

IMPORTANT: 

DO NOT ADJUST MORE THAN 1 TURN FROM THE RECOMMENDED NUMBER 

OF TURNS.
If the door still does not operate easily, lower the door into the closed position, unwind 

spring(s) completely, and recheck the following items:
1.) Is the door level?
2.) Are the torsion shaft and flag angles level and plumb?
3.) Does the distance between the flag angles equal door width plus 3-3/8” to 3-1/2”?
4.) Do the counterbalance lift cables have equal tension? Adjust if necessary.
5.) Rewind the spring(s).
6.) Make sure door is not rubbing on jambs.

IMPORTANT: 

IF DOOR STILL DOES NOT BALANCE PROPERLY, THEN CONTACT A TRAINED 

DOOR SYSTEM TECHNICIAN.

16

Summary of Contents for 9800

Page 1: ...stallation 7 Counterbalance Installation Instructions 10 Optional Installation 17 Door Arm Hookup 17 Inside Lock 17 Pull Down Rope 17 Maintenance 18 Cleaning Your Garage Door 18 Maintaining The Finish...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...Weatherstrips Level header Finished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Min Side...

Page 4: ...LOCK SECTION can be identified by 2 graduated end hinges The INTERMEDIATE SECTION I can be identified by 3 graduated end hinges The interme diate I section will have a warning label attached to eithe...

Page 5: ...Locking pliers Safety glasses Approved winding bars Saw horses 5...

Page 6: ...As Required J2 Counterbalance Lift Cables J3 Left Hand End Bearing Brackets As Required J4 Right Hand End Bearing Brackets As Required J5 Left Hand Cable Drum J6 Right Hand Cable Drum J7 Center Bracke...

Page 7: ...in the jamb bracket with the lower hole of the hole slot pattern Hand tighten jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower ho...

Page 8: ...lift cable over flag angle Repeat same process for other side Vertical track assembly Jamb bracket Flag angle Flag angle lag screw locations 5 16 x 1 5 8 Lag screws Bottom section Track rollers 12R FA...

Page 9: ...CORDING TO MANUFACTURER S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY Remove but retain 4 6 1 4 20 x 7 8 self drilling screws from the center of the strut allowing the drawbar operator b...

Page 10: ...he top of the vertical track Tighten the bottom rail of the horizontal track to the angle mount with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts 3 8 16 Hex nuts 3 8 16 x 3 4 Truss head bo...

Page 11: ...up and position the 2 center bearing brackets apart from each other Mark two vertical pencil lines one for each center bearing bracket onto the mounting surface above the door NOTE If your door came w...

Page 12: ...upler halves the center bearing torsion spring with the black winding cone and one set collar at the left end of the torsion keyed shaft Next on the right hand side lay the other coupler half center b...

Page 13: ...rews 3 3 8 16 Hex nuts 3 3 8 Washers 3 3 8 Washers 3 3 8 Lock washers Coupler halves Set screws Set screws Coupler halves Coupler assembly 3 3 8 16 x 1 3 4 hex head screws and 3 3 8 16 Hex nuts Statio...

Page 14: ...ews are tight f Torsion spring or springs are installed correctly g Review the label attached to the spring warning tag to determine number of spring turns required NOTE Door MUST be closed and locked...

Page 15: ...LLING AND CAUSE SEVERE OR FATAL INJURY Clamp a pair of locking pliers onto the vertical tracks just above the second track roller on one side and just below the second track roller on the other side T...

Page 16: ...e set screws in the winding cone IMPORTANT BE PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE THE SET SCREWS ARE LOOSE Carefully adjust spring tension 1 4 turn Retighten both set screws...

Page 17: ...with the square hole in the vertical track The inside lock should be spaced ap proximately 1 8 away from the section edge IMPORTANT INSIDE LOCK S MUST BE REMOVED OR MADE INOPERATIVE IN THE UN LOCKED P...

Page 18: ...above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining cable or other device should be inst...

Page 19: ...ial or industrial building applications This warranty does not apply to any unauthorized alteration or repair of the Product or to any Product or component which has been damaged or deteriorated due t...

Page 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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