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This Installation document is available at no charge from:
- Your local Wayne Dalton Sales Center, or
- Online at 

www.Wayne-Dalton.com

, or

- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 

67, Mt. Hope, OH., 44660

©Copyright 2017

REV12_04/25/2017

Part Number

T a b l e   O f   C o n t e n t s

346450

PLEASE DO NOT RETURN THIS PRODUCT 

TO THE STORE

If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the 
prompts to contact a customer service 
representative. They will be happy to handle 
any questions that you may have.

Pre-Installation 2

Important Safety Instructions 

2

Removing an Existing Door and Preparing the Opening 

2

Package Contents 

3

Door Section Identification 

4

Tools Required 

4

Breakdown Of Parts 

5

Door Installation Instructions 

6

Counterbalance Installation Instructions 

10

Optional Installation 

16

TorqueMaster

®

 Plus Reset Instructions 

16

Inside Lock 

16

Pull Down Rope 

16

Maintenance 18

Cleaning Your Garage Door 

18

Painting Your Garage Door 

18

Maintaining The Finish On Your Garage Door 

18

Operation And Maintenance 

18

Warranty 20

Wayne Dalton, a division of Overhead Door Corporation

Models 8000 / 8100 

/ 8200

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To avoid possible injury, read and fully understand the enclosed 
instructions carefully before installing and operating the garage door. Pay 
close attention to all warnings and notes. After installation is complete, 
fasten this manual near garage door for easy reference.

IMPORTANT NOTICES!

Summary of Contents for 8000 Series

Page 1: ...s 3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Door Installation Instructions 6 Counterbalance Installation Instructions 10 Optional Installation 16 TorqueMaster Plus Reset In...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weatherstrips Jamb Quick Install track Other track systems Jamb 1 8 to 1 4 Min Side room C...

Page 4: ...ll not receive an Intermediate II section The BOTTOM SECTION can be identified by the factory attached bottom astragal the factory attached bottom corner brackets and by the bottom corner bracket warn...

Page 5: ...ssembly I6 Right Hand Riveted Vertical Track Assembly J TORQUEMASTER PLUS SPRING ASSEMBLY J1 Center Bracket Bushing Assembly J2 TorqueMaster Spring Tube Single Or Double Springs J3 Left Hand End Brack...

Page 6: ...e slot pattern that is centered between the bottom jamb bracket and flag angle of the 2nd hole set Hand tighten jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut If a top jamb...

Page 7: ...ile locations INSTALLATION ON ALL OTHER SECTIONS Locate and center the strut onto the section surface and up against the bottom of the hinges Center the strut side to side Secure strut to the section...

Page 8: ...side the door to 1 2 dia NOTE Do not drill through or enlarge holes on the inside of the door Assemble the outside and inside lift handles to the lock section using 2 spacers 2 1 4 20 x 2 1 2 carriage...

Page 9: ...d hinges last using 1 4 20 x 7 8 self drilling screws NOTE Larger doors with double graduated end hinges fasten both hinges to connect the sections using 1 4 20 x 7 8 self drilling screws Repeat same...

Page 10: ...MPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION Horizontal track Level Level Horizontal track angle Horizontal track angle Horizontal track Adjusting Top Fixtures 12 With horizontal t...

Page 11: ...peat for left hand side Left hand cable drum TorqueMaster spring tube assembly Counterbalance lift cable 1 2 wrap Counterbalance lift cable Winding shaft 5 Left hand cable drum Splines Groove Round no...

Page 12: ...ICAL TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY Locking pliers above third track roller on both sides of door Bottom section Lock section Locking pliers attached to inner and outer...

Page 13: ...1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart values by 1 turn adjustments to the recommended number of turns may be required after rear back hangs are...

Page 14: ...upper position An unbalanced door can cause TorqueMaster Plus operation problems Close the door and place locking pliers onto both vertical tracks just above the third track roller This is to prevent...

Page 15: ...Ratchet wrench End bracket Pawl Winding shaft Ratchet wheel Pawl knob in lower position Pawl knob in upper position Pawl 3 Ratchet extension 5 8 Socket 15...

Page 16: ...oor in the fully closed position place locking pliers onto both vertical tracks just above the third track roller Disengage the drawbar operator if installed by pulling or placing the emergency discon...

Page 17: ...Typical bottom corner bracket Pull down rope No 6 Screw eye Pull down rope 48 to 50 From floor 17...

Page 18: ...n operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perfo...

Page 19: ...uctions DO NOT remove cover or paint over this tag Prod uct user should inspect this tag periodically for legibility and should order a replacement tag from the door manufacturer as needed Copyright 2...

Page 20: ...ssary maintenance normal wear and tear acts of God or any other cause beyond the reasonable control of Seller or as a result of having been exposed to toxic or abrasive environments including blowing...

Page 21: ......

Page 22: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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