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12” to 18” apart.

FOR FULLY ADJUSTABLE TRACK:

 For the header, align the weatherstrip 1/8” to 1/4” inside 

the header edge, and temporarily secure it to the header with equally spaced nails. Starting 

at either side of the jamb, fit the weatherstrip up tight against the temporarily attached 

weatherstrip in the header and 1/8” to 1/4” inside the jamb edge. Temporarily secure the 

weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom sec-

tion from falling out of the opening during installation. Equally space nails approximately 12” 

to 18” apart.

HEADROOM REQUIREMENT:

 Headroom is defined as the space needed above the top of 

the door for tracks, springs, etc. to allow the door to open properly. If the door is to be motor 

operated, 2-1/2” (64 mm) of additional headroom is required.

NOTE:

 6” low headroom conversion kit is available for 12” radius only. Contact your local 

Wayne Dalton dealer.

BACKROOM REQUIREMENT:

 Backroom is defined as the distance needed from the opening 

back into the garage to allow the door to open fully.

BACKROOM REQUIREMENTS

DOOR HEIGHT

TRACK

MANUAL LIFT

MOTOR OPERATED

6’0” to 7’0”

12”,15” Radius

102” (2591 mm)

125” (3175 mm)

7’1” to 8’0”

12”,15” Radius

114” (2896 mm)

137” (3480 mm)

HEADROOM REQUIREMENTS

TRACK TYPE

SPACE NEEDED

15” Radius track

14-1/2” (368 mm)

12” Radius track

11” (279 mm)

6” Low Headroom

6” (152 mm)

Weatherstrips

Level heade

r

Finished 

Door width

Jamb

s

Backroo

m

Plumb 

jambs

Finished 

Door

Height

Nail

Headroom

Header board 2”x 6” 

lumber preferred

Suitable mounting surface 

2”x 6” lumber minimum

Weatherstrips

Jamb

Quick Install track

Other track systems

Jamb

1/8” to 1/4”

Min. Side 

room 

Clearance 

is 3 1/2”

Min. Side 

room 

Clearance 

is 3 1/2”

Package Contents

NOTE:

 Depending on the door model, some parts listed will not be supplied if not required. 

Rear Back Hangs may not be included with your door.

TorqueMaster

®

 spring tube

Door sections (as required)

Quick Install flag angles RH/LH (as required)

(2) Horizontal track angles (as required)

Horizontal tracks RH/LH (as required)

Vertical tracks RH/LH (as required)

Fully Adjustable flag angles RH/LH (as required)

Riveted vertical track assemblies RH/LH (as required)

Quick install jamb

brackets (as required)

Fully Adjustable jamb

brackets (as required)

Strut (U-shaped)

(if included)

(2) Top

fixture assemblies

Bottom corner brackets

RH/LH

Graduated

hinges (as required)

(2) Roller

spacers

Track rollers 

(as required)

Cable drum

assemblies RH/LH

Drum wraps

RH/LH (optional)

Idler bracket

(single spring only)

(2) Lift handles &

Spacers

(2) Step plates

(as required)

Weatherstrips &

nails (If included)

Pull down 

rope (if included)

(2) 3/8”- 16 Hex nuts

1/4”- 20 Flanged 

hex nuts (as required)

(2) 5/16” Washers

(2) 5/16”-18

Hex nuts

Center bracket 

bushing assembly

Left hand end 

bracket (as required)

Rat

che

t Pa

wl

EN

GA

GED

 SID

E V

IEW

ND

ER

NE

ATH

 VI

EW

Right

hand end bracket

1/4”-20 x 9/16”

Track bolts (as required)

5/16” x 1-5/8” Hex head lag screws

(as required)

1/4”-20 x 11/16” Self

drilling screws (as required)

1/4”-20 x 11/16” Self drilling screws

(RED HEAD) (as required)

1/4”-20 x 7/8” Self

drilling screws (as required)

3

Summary of Contents for 8000 Series

Page 1: ...s 3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Door Installation Instructions 6 Counterbalance Installation Instructions 10 Optional Installation 16 TorqueMaster Plus Reset In...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weatherstrips Jamb Quick Install track Other track systems Jamb 1 8 to 1 4 Min Side room C...

Page 4: ...ll not receive an Intermediate II section The BOTTOM SECTION can be identified by the factory attached bottom astragal the factory attached bottom corner brackets and by the bottom corner bracket warn...

Page 5: ...ssembly I6 Right Hand Riveted Vertical Track Assembly J TORQUEMASTER PLUS SPRING ASSEMBLY J1 Center Bracket Bushing Assembly J2 TorqueMaster Spring Tube Single Or Double Springs J3 Left Hand End Brack...

Page 6: ...e slot pattern that is centered between the bottom jamb bracket and flag angle of the 2nd hole set Hand tighten jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut If a top jamb...

Page 7: ...ile locations INSTALLATION ON ALL OTHER SECTIONS Locate and center the strut onto the section surface and up against the bottom of the hinges Center the strut side to side Secure strut to the section...

Page 8: ...side the door to 1 2 dia NOTE Do not drill through or enlarge holes on the inside of the door Assemble the outside and inside lift handles to the lock section using 2 spacers 2 1 4 20 x 2 1 2 carriage...

Page 9: ...d hinges last using 1 4 20 x 7 8 self drilling screws NOTE Larger doors with double graduated end hinges fasten both hinges to connect the sections using 1 4 20 x 7 8 self drilling screws Repeat same...

Page 10: ...MPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION Horizontal track Level Level Horizontal track angle Horizontal track angle Horizontal track Adjusting Top Fixtures 12 With horizontal t...

Page 11: ...peat for left hand side Left hand cable drum TorqueMaster spring tube assembly Counterbalance lift cable 1 2 wrap Counterbalance lift cable Winding shaft 5 Left hand cable drum Splines Groove Round no...

Page 12: ...ICAL TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY Locking pliers above third track roller on both sides of door Bottom section Lock section Locking pliers attached to inner and outer...

Page 13: ...1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart values by 1 turn adjustments to the recommended number of turns may be required after rear back hangs are...

Page 14: ...upper position An unbalanced door can cause TorqueMaster Plus operation problems Close the door and place locking pliers onto both vertical tracks just above the third track roller This is to prevent...

Page 15: ...Ratchet wrench End bracket Pawl Winding shaft Ratchet wheel Pawl knob in lower position Pawl knob in upper position Pawl 3 Ratchet extension 5 8 Socket 15...

Page 16: ...oor in the fully closed position place locking pliers onto both vertical tracks just above the third track roller Disengage the drawbar operator if installed by pulling or placing the emergency discon...

Page 17: ...Typical bottom corner bracket Pull down rope No 6 Screw eye Pull down rope 48 to 50 From floor 17...

Page 18: ...n operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perfo...

Page 19: ...uctions DO NOT remove cover or paint over this tag Prod uct user should inspect this tag periodically for legibility and should order a replacement tag from the door manufacturer as needed Copyright 2...

Page 20: ...ssary maintenance normal wear and tear acts of God or any other cause beyond the reasonable control of Seller or as a result of having been exposed to toxic or abrasive environments including blowing...

Page 21: ......

Page 22: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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