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5

A. FLAG ANGLES (AS REQUIRED):

A1. Quick Install (Q.I.) Flag Angles
A2. Fully Adjustable (F.A.) Flag Angles

B. JAMB BRACKETS (AS REQUIRED):

B1. Quick Install (Q.I.) Jamb Brackets
B2. Fully Adjustable (F.A.) Jamb Brackets

C. TRACK ROLLERS (AS REQUIRED):

C1. Short Stem Track Rollers
C2. Long Stem Track Rollers

D. GRADUATED END HINGES:

D1. Single Graduated End Hinges (S.E.H.), Industry Standard
D2. Double Graduated End Hinges (D.E.H.), Industry Standard

E. STACKED SECTIONS:

 

E1. Top Section
E2. Intermediate(s) Section
E3. Lock Section
E4. Bottom Section

F. TOP FIXTURES (AS REQUIRED):

F1. Top Fixture Assemblies

G. STRUT(S) (AS REQUIRED):

G1. Strut (U - shaped)

H. DRAWBAR OPERATOR BRACKET (FOR TROLLEY OPERATED DOORS):

H1. Drawbar Operator Bracket (Supplied By Others)

I. TRACKS (AS REQUIRED):

I1. Left Hand Horizontal Track Assembly
I2. Right Hand Horizontal Track Assembly
I3. Left Hand Vertical Track
I4. Right Hand Vertical Track
I5. Left Hand Riveted Vertical Track Assembly
I6. Right Hand Riveted Vertical Track Assembly

J. TORQUEMASTER PLUS

®

 SPRING ASSEMBLY:

J1. Center Bracket Bushing Assembly
J2. TorqueMaster

®

 Spring Tube (Single Or Double Springs)

J3. Left Hand End Bracket (Double Springs Only)
J4. Right Hand End Bracket (Disconnect Cable Guide)
J5. Left Hand And Right Hand Cable Drum Assemblies
J6. Idler bracket (Single Spring Only)
J7. Left Hand And Right Hand Drum Wraps (Optional)

K. REAR BACK HANGS:

K1. Left Hand And Right Hand Rear Back Hang Assemblies

L. BOTTOM CORNER BRACKETS:

L1. Left Hand Bottom Corner Bracket
L2. Right Hand Bottom Corner Bracket

A1.

A1.

A2.

B1.

B2.

B1.

B2.

C1.

C1.

E4.

E1.

E2.

E3.

F1.

G1.

I4.

I2.

I1.

I3.

K1.

K1.

J3.

J4.

J1.

J6.

J5.

J2.

Lower hole 

of hole/ 

slot pattern

3rd 

hole set

Top of vertical 

track

B2. (Fully 

Adjustable 

Feature)

2nd 

hole set

1st 

hole set

B1. (Quick 

Install 

Feature)

3rd hole 

set

Top of vertical 

track

2nd 

hole set

1st hole 

set

Middle 

hole

Bottom 

hole

Top 

hole

NOTE: 

The illustrations shown on this page are general 

representations of the door parts. Each specific door 
models may have unique variations. 

J5.

J7.

J7.

A2.

I6.

I5.

F1.

L2.

L1.

C1.

C2.

D1.

D2.

H1.

BREAKDOWN OF PARTS

Summary of Contents for 8000 Series

Page 1: ...s 3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Door Installation Instructions 6 Counterbalance Installation Instructions 10 Optional Installation 16 TorqueMaster Plus Reset In...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weatherstrips Jamb Quick Install track Other track systems Jamb 1 8 to 1 4 Min Side room C...

Page 4: ...ll not receive an Intermediate II section The BOTTOM SECTION can be identified by the factory attached bottom astragal the factory attached bottom corner brackets and by the bottom corner bracket warn...

Page 5: ...ssembly I6 Right Hand Riveted Vertical Track Assembly J TORQUEMASTER PLUS SPRING ASSEMBLY J1 Center Bracket Bushing Assembly J2 TorqueMaster Spring Tube Single Or Double Springs J3 Left Hand End Brack...

Page 6: ...e slot pattern that is centered between the bottom jamb bracket and flag angle of the 2nd hole set Hand tighten jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut If a top jamb...

Page 7: ...ile locations INSTALLATION ON ALL OTHER SECTIONS Locate and center the strut onto the section surface and up against the bottom of the hinges Center the strut side to side Secure strut to the section...

Page 8: ...side the door to 1 2 dia NOTE Do not drill through or enlarge holes on the inside of the door Assemble the outside and inside lift handles to the lock section using 2 spacers 2 1 4 20 x 2 1 2 carriage...

Page 9: ...d hinges last using 1 4 20 x 7 8 self drilling screws NOTE Larger doors with double graduated end hinges fasten both hinges to connect the sections using 1 4 20 x 7 8 self drilling screws Repeat same...

Page 10: ...MPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION Horizontal track Level Level Horizontal track angle Horizontal track angle Horizontal track Adjusting Top Fixtures 12 With horizontal t...

Page 11: ...peat for left hand side Left hand cable drum TorqueMaster spring tube assembly Counterbalance lift cable 1 2 wrap Counterbalance lift cable Winding shaft 5 Left hand cable drum Splines Groove Round no...

Page 12: ...ICAL TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY Locking pliers above third track roller on both sides of door Bottom section Lock section Locking pliers attached to inner and outer...

Page 13: ...1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart values by 1 turn adjustments to the recommended number of turns may be required after rear back hangs are...

Page 14: ...upper position An unbalanced door can cause TorqueMaster Plus operation problems Close the door and place locking pliers onto both vertical tracks just above the third track roller This is to prevent...

Page 15: ...Ratchet wrench End bracket Pawl Winding shaft Ratchet wheel Pawl knob in lower position Pawl knob in upper position Pawl 3 Ratchet extension 5 8 Socket 15...

Page 16: ...oor in the fully closed position place locking pliers onto both vertical tracks just above the third track roller Disengage the drawbar operator if installed by pulling or placing the emergency discon...

Page 17: ...Typical bottom corner bracket Pull down rope No 6 Screw eye Pull down rope 48 to 50 From floor 17...

Page 18: ...n operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perfo...

Page 19: ...uctions DO NOT remove cover or paint over this tag Prod uct user should inspect this tag periodically for legibility and should order a replacement tag from the door manufacturer as needed Copyright 2...

Page 20: ...ssary maintenance normal wear and tear acts of God or any other cause beyond the reasonable control of Seller or as a result of having been exposed to toxic or abrasive environments including blowing...

Page 21: ......

Page 22: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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