background image

Left end bearing  

bracket

5/16” x 1-5/8” 

Lag screws

Top edge of 

flag angle

Bottom 

edge

Horizontal 

track

NOTE:

 Repeat the 

same process for 

the right hand side.

Position the left hand end bearing bracket up against the jamb and on the horizontal track, 

as shown. Fasten the left hand end bearing bracket to the horizontal track with (1) 3/8” - 16 

x 3/4” truss head bolt and (1) 3/8” - 16 nut. Secure the left hand end bearing bracket to the 

jamb using (3) 5/16” x 1-5/8” lag screws. Repeat same process for the other side.

3/8”-16

Hex nut

3/8”-16 x 3/4”

Truss head bolt

Upper 

slot

5/16” x 1-5/8” 

Lag screws

Left end bearing  

bracket

Horizontal 

track

NOTE:

 Repeat the 

same process for 

the right hand side.

Attaching Center Bracket to Wall

 

12

 

NOTE:

 Refer to Package Contents / Parts Breakdown, to determine if your door came with a 

coupler assembly. If your door came with a coupler assembly, the mounting surface needs to 

be a minimum of 17” wide. The two center bearing brackets will need to be spaced 12” to 

14” apart at the center of the door, as shown.

NOTE:

 Prior to fastening center bracket(s) to the header, pilot drill using a 3/16” drill bit.

NOTE:

 If your door came with (4) springs, each of the outer springs mounting surface will 

need to be a minimum of 3” wide.

NOTE:

 If needed, measure the diameter of your springs. If you have a one piece shaft with 

3-3/4” diameter springs, they do not share center brackets and do not have a coupler as-

sembly.
First, locate the center of the door. Mark a vertical pencil line on the mounting surface above 

the door, at the center. Measure from the center of the bearing, in one of the end bearing 

brackets, downwards, to the top the door. Using that measurement, measure that distance 

upwards from the top of the door to the mounting surface and mark a horizontal pencil line 

which intersects the vertical pencil line.

IF YOUR DOOR DID NOT COME WITH A CENTER COUPLER ASSEMBLY OR USES TOR-

SION SPRINGS LESS THAN 3-3/4” ID:

 Mark a vertical pencil line on the mounting surface 

above the door, at the center. Align the edge of the center bracket with the vertical pencil 

line and the center of the center bracket with the horizontal pencil line; this is to ensure the 

torsion shaft is level between the center and end bearing brackets.

NOTE:

 On some single spring doors, the spring can be longer than half the opening width. If 

your spring is longer, then the center bracket must be mounted off center for the spring to fit 

properly. Measure spring length adding room for spring growth during winding, to determine 

appropriate center bracket location.

IF YOUR DOOR DID COME WITH A CENTER COUPLER ASSEMBLY OR 3-3/4” ID TOR-

SION SPRINGS:

 Mark a vertical pencil line on the mounting surface above the door, at the 

center. Split the difference up and position the (2) center bearing brackets apart from each 

other. Mark two vertical pencil lines, one for each center bearing bracket onto the mounting 

surface above the door.

NOTE:

 If your door came with a center coupler assembly or if it utilizes 3-3/4” springs, the 

springs will not share a center bracket.

NOTE:

 If your door has (4) springs, split the distance between the center of the door and the 

end bracket on each side to locate the intermediate center brackets.
Attach the center bracket(s) to the mounting surface, using 5/16” RED HEAD lag screws, as 

shown.

IMPORTANT: 

USE A 5/16” X 2-1/2” RED HEAD LAG SCREW INSTEAD OF THE 5/16” X 

1-5/8” RED HEAD LAG SCREW IF MOUNTING SURFACE IS COVERED BY DRYWALL. THE LAG 

SCREW MUST BE ATTACHED THROUGH THE BOTTOM HOLE OF THE CENTER BRACKET(S). 

IF MOUNTING SURFACE IS A 2” X 6” BOARD INSTALLED ON TOP OF MASONRY, DRILL A 

CLEARANCE HOLE IN MASONRY FOR THE 5/16” X 2-1/2” RED HEAD LAG SCREWS.

Spring mounting 

pad (2” X 6”), White 

Pine or denser.

Typical 

center 

bracket

Vertical 

line

Equal distance (top of door 

section to horizontal line)

Horizontal 

line

Typical center 

of left hand 

end bearing 

bracket

Jamb

Equal distance (top of door 

section to horizontal line)

Center 

of door

Center 

bracket

5/16” x 1-5/8” Hex head 

lag screws (RED HEAD) 

Vertical 

line

Horizontal 

line

5/16” x 1-5/8” Hex head lag screw (RED HEAD) or 

5/16” x 2-1/2” Hex head lag screw (RED HEAD) 

Spring mounting 

pad (2” X 6”), White 

Pine or denser.

5/16” x 1-5/8” Hex head 

lag screws (RED HEAD) 

Vertical 

line

Mounting surface

(17” Minimum)

Horizontal 

line

Vertical line

† (2) Center bearing 

brackets spaced 6” to 

7” apart from the 

center of the door.

Center 

of 

door

†12”

5/16” x 1-5/8” Hex head lag screw (RED HEAD) or 

5/16” x 2-1/2” Hex head lag screw (RED HEAD)

Torsion Spring Assembly

 

13

 

NOTE:

 Refer to the Package Contents and or Parts Breakdown to determine if your door 

came with a coupler assembly.

IMPORTANT: 

RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING 

LOOKING OUT.

IMPORTANT: 

IDENTIFY THE TORSION SPRINGS PROVIDED AS EITHER RIGHT WOUND (RED 

WINDING CONE), WHICH GOES ON THE RIGHT HAND SIDE OR LEFT WOUND (BLACK WIND-

ING CONE), WHICH GOES ON THE LEFT HAND SIDE.

IMPORTANT: 

ON SINGLE SPRING APPLICATIONS, ONLY A LEFT WOUND (BLACK WINDING 

CONE), WHICH GOES ON THE LEFT HAND SIDE IS REQUIRED.

NOTE:

 The set screws used on all torsion winding cones and cable drums are colored red. 

DO NOT identify right and left hand by the set screw color.

IF YOU DON’T HAVE A COUPLER ASSEMBLY:

 Facing the inside of the door, lay the torsion 

shaft on the floor. Lay the torsion spring with the red winding cone at the right end of the 

torsion shaft. Lay the torsion spring with the black winding cone at the left end of the torsion 

shaft. Slide the center bracket bearing onto the torsion shaft followed by the torsion springs 

and set collars (if applicable).

IMPORTANT: 

THE CENTER BRACKET BEARING / TORSION SPRING(S) AND THE SET COL-

LARS (IF APPLICABLE) MUST BE POSITIONED, AS SHOWN.

11

Summary of Contents for 9800

Page 1: ...stallation 7 Counterbalance Installation Instructions 10 Optional Installation 17 Door Arm Hookup 17 Inside Lock 17 Pull Down Rope 17 Maintenance 18 Cleaning Your Garage Door 18 Maintaining The Finish...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...Weatherstrips Level header Finished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Min Side...

Page 4: ...LOCK SECTION can be identified by 2 graduated end hinges The INTERMEDIATE SECTION I can be identified by 3 graduated end hinges The interme diate I section will have a warning label attached to eithe...

Page 5: ...Locking pliers Safety glasses Approved winding bars Saw horses 5...

Page 6: ...As Required J2 Counterbalance Lift Cables J3 Left Hand End Bearing Brackets As Required J4 Right Hand End Bearing Brackets As Required J5 Left Hand Cable Drum J6 Right Hand Cable Drum J7 Center Bracke...

Page 7: ...in the jamb bracket with the lower hole of the hole slot pattern Hand tighten jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower ho...

Page 8: ...lift cable over flag angle Repeat same process for other side Vertical track assembly Jamb bracket Flag angle Flag angle lag screw locations 5 16 x 1 5 8 Lag screws Bottom section Track rollers 12R FA...

Page 9: ...CORDING TO MANUFACTURER S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY Remove but retain 4 6 1 4 20 x 7 8 self drilling screws from the center of the strut allowing the drawbar operator b...

Page 10: ...he top of the vertical track Tighten the bottom rail of the horizontal track to the angle mount with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts 3 8 16 Hex nuts 3 8 16 x 3 4 Truss head bo...

Page 11: ...up and position the 2 center bearing brackets apart from each other Mark two vertical pencil lines one for each center bearing bracket onto the mounting surface above the door NOTE If your door came w...

Page 12: ...upler halves the center bearing torsion spring with the black winding cone and one set collar at the left end of the torsion keyed shaft Next on the right hand side lay the other coupler half center b...

Page 13: ...rews 3 3 8 16 Hex nuts 3 3 8 Washers 3 3 8 Washers 3 3 8 Lock washers Coupler halves Set screws Set screws Coupler halves Coupler assembly 3 3 8 16 x 1 3 4 hex head screws and 3 3 8 16 Hex nuts Statio...

Page 14: ...ews are tight f Torsion spring or springs are installed correctly g Review the label attached to the spring warning tag to determine number of spring turns required NOTE Door MUST be closed and locked...

Page 15: ...LLING AND CAUSE SEVERE OR FATAL INJURY Clamp a pair of locking pliers onto the vertical tracks just above the second track roller on one side and just below the second track roller on the other side T...

Page 16: ...e set screws in the winding cone IMPORTANT BE PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE THE SET SCREWS ARE LOOSE Carefully adjust spring tension 1 4 turn Retighten both set screws...

Page 17: ...with the square hole in the vertical track The inside lock should be spaced ap proximately 1 8 away from the section edge IMPORTANT INSIDE LOCK S MUST BE REMOVED OR MADE INOPERATIVE IN THE UN LOCKED P...

Page 18: ...above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining cable or other device should be inst...

Page 19: ...ial or industrial building applications This warranty does not apply to any unauthorized alteration or repair of the Product or to any Product or component which has been damaged or deteriorated due t...

Page 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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