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IMPORTANT: 

WHEN PLACING SHORT STEM TRACK ROLLERS INTO THE #2 GRADUATED 

END HINGES AND HIGHER, THE SHORT STEM TRACK ROLLER GOES INTO HINGE TUBE 

FURTHEST AWAY FROM SECTION.

Center 

hinge(s)

#1 Graduated 

end hinge

Short stem track roller

Lower hinge leaf

#2 Graduated end hinge 

(roller inserted into tube 

furthest from section)

1/4”-20 x 11/16” Self 

drilling screw locations

Single Graduated End Hinges

Endcap

Endcap

Short stem 

track roller

Center 

hinge(s)

Dimples

Dimples

Long stem track roller

Lower hinge leafs

#2 Graduated end 

hinges (roller 

inserted into tubes 

furthest from section)

1/4”-20 x 11/16” Self 

drilling screw locations

Endcap

Endcap

Center 

hinge(s)

Double Graduated End Hinges

Center 

hinge(s)

#1 Graduated 

end hinges

Long stem 

track roller

Attaching Strut To Bottom Section

 

7

 

NOTE:

 Depending on the size of your door, your bottom section may require one or more 

struts.

NOTE:

 Referring to the Bottom Section Strutting Schedule below to determine how many 

struts your bottom section is needed to be installed.
Using sawhorses, lay the bottom section on a flat smooth surface. Referring to the Bottom 

Section Strutting Schedule below, determine how many strut(s) your bottom section is 

needed to be installed.

NOTE:

 If your bottom section doesn’t require a strut to be installed, then skip this step.

Center the strut onto the bottom section surface either up against the bottom of the hinges or 

along the top edge of the bottom corner brackets. Center the strut side to side on the section. 

Secure strut to the section using 1/4” - 20 x 7/8” self drilling screws at each end and at each 

center hinge(s) / dimple location(s), as shown.

Bottom Section Strutting Schedule

Door Height

# Of Sections

Door Width

12’0” - 14’0”

15’0” - 18’0”

20’0”

6’6” - 10’0”

4 - 5

2” Strut, Top of Bottom section

3” Struts, Top of 

Bottom section 

and Bottom of 

Bottom section

10’3” - 14’0”

6 - 7

2” Strut, Top of 
Bottom section

3” Strut, Top of 
Bottom section

Single Endstiles:

Endcaps

Typical section

Strut

1/4”-20 x 7/8” Self drilling screw locations

Double Endstiles:

Endcaps

Typical section

Strut

1/4”-20 x 7/8” Self drilling screw locations

Center hinge(s)

Center hinge(s)

Typical bottom corner brackets

Strut

(2) 1/4”-20 x 7/8” 

Self drilling screws

Bottom portion of bottom section

Attaching Top Fixtures To Top Section

 

8

 

NOTE:

 Depending on your door, you may have Top Fixture Bases and Top Fixture Slides or 

you may have Top Fixture Assemblies. Refer to Package Contents / Breakdown of Parts, to 

determine which Top Fixtures you have.
Using sawhorses, lay the top section on a flat smooth surface. Referring to the Top Section 

Strutting Schedule below, determine if your top section is required for strutting.

Top Section Strutting Schedule

Door Height

# Of Sections

Door Width

6’0” - 14’0”

15’0” - 20’0”

6’6” - 14’0”

4 -7

2” Strut, Top of Top 

section

3” Strut, Top of Top 

section

IF YOU HAVE TOP FIXTURE ASSEMBLIES:

 Place and center the strut onto the top section 

surface along the top of edge of the top section. Center the strut side to side on the section. 

Secure strut to the section using 1/4” - 20 x 7/8” self drilling screws at each end and at 

each center hinge(s) / dimple location(s). Next, align the top fixture base below the strut and 

even with the edge of the section. The slotted half of the top fixture base should be facing 

upwards. Secure the top fixture to the top section through the end cap using (4) 1/4” - 20 

x 11/16” self drilling screws. Insert short stem track roller into top fixture slide. Repeat for 

other side.

NOTE:

 If needed, ensure the top fixture slides are able to slide back and forth along the top 

fixture base. If needed, loosen the (2) 1/4” - 20 flange hex nuts.
The fixture will be tightened and adjusted later, in step, Adjusting Top Fixtures.

(4) 1/4”-20 x 11/16” 

Self drilling screws

(2) 1/4”-20 Flange 

hex nuts

Short stem 

track roller

End 

cap

Top 

section

Strut

Top section

(2) 1/4”-20 x 7/8” 

Self drilling screws

IF YOU HAVE TOP FIXTURE BASES AND TOP FIXTURE SLIDES:

 Loosely secure the top 

fixture slide and the “L” reinforcement bracket (if applicable) to the top fixture base using (1) 

5/16” - 18 x 3/4” carriage bolt and (1) 5/16” - 18 hex nut, as shown. Repeat for other top 

fixture assembly(s).

9

Summary of Contents for 6600

Page 1: ...Installation Instructions 7 Counterbalance Installation Instructions 14 Optional Installation 20 Trolley Arm Hookup 20 Inside Lock 20 Pull Down Rope 20 Interior Lite Caulking 20 Maintenance 21 Cleani...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...2 1 to 14 0 12 15 Radius 187 5 4763 mm See NOTE HEADROOM REQUIREMENTS Track Type Space Needed 12 Radius 12 1 2 318 mm 15 Radius 14 1 2 368 mm Weatherstrips Level header Finished Door width Jambs Backr...

Page 4: ...IV 4 6 6 21 18 18 N A 21 6 9 21 21 18 21 7 0 21 21 21 21 7 3 21 21 21 24 7 6 24 21 21 24 7 9 24 24 21 24 8 0 24 24 24 24 5 8 3 21 21 18 18 N A 21 8 6 21 21 21 18 21 8 9 21 21 21 21 21 9 0 21 21 21 21...

Page 5: ...tchet wrench Tape measure Pliers Wire cutters Flat tip screwdriver Phillips head screwdriver Wrenches 3 8 7 16 1 2 9 16 5 8 3 Ratchet extension Sockets 7 16 1 2 9 16 5 8 Vise clamps Hammer Step ladder...

Page 6: ...ft Hand And Right Hand Angle Mount Vertical Track Assembly J TORSION SPRING ASSEMBLY AS REQUIRED J1 Left Hand and Right Hand Torsion Springs As Required J2 Counterbalance Lift Cables J3 Left Hand And...

Page 7: ...ft hand horizontal track Left hand horizontal track angle Quick Install tabs NOTE Repeat the same process for the right hand side Or Bottom Weather Seal 3 NOTE Refer to door section identification loc...

Page 8: ...er holes 3 Track Bottom corner bracket Bottom section Long stem track roller 8 1 4 20 x 7 8 Self drilling screws Track roller carrier STD facing UP Roller spacer Side view of track roller carrier s In...

Page 9: ...7 8 Self drilling screw locations Double Endstiles Endcaps Typical section Strut 1 4 20 x 7 8 Self drilling screw locations Center hinge s Center hinge s Typical bottom corner brackets Strut 2 1 4 20...

Page 10: ...op of Lock section Lock Intermediate s Section Strutting Schedule Door Height Of Sections Door Width 12 0 14 0 15 0 18 0 20 0 8 3 10 0 5 2 Strut Top of Intermediate I section 2 Struts Top of Intermedi...

Page 11: ...he lock second section locate the vertical center stile Using the illustra tions below position and center the lift handle on the lock second section as shown IMPORTANT THE LIFT HANDLE S NEEDS TO BE V...

Page 12: ...3 8 to 5 8 Spacing Bottom section 15R QI 12R QI Floor Track roller 15R FA Vertical track FOR RIVETED VERTICAL TRACK ASSEMBLY Loosely fasten jamb brackets and flag angle to the jamb using 5 16 x 1 5 8...

Page 13: ...ACHED TO THE TOP SECTION OF THE DOOR IF ONE HAS BEEN PROVIDED ALONG WITH ANY STRUTS PROVIDED WITH THE DOOR IF A WAYNE DALTON OPERATOR TROLLEY BRACKET WAS NOT PROVIDED WITH YOUR DOOR THAN USE THE ONE P...

Page 14: ...3 8 16 hex nut Repeat for other side Remove nail that was temporally holding the top section in position IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE T...

Page 15: ...location Center bracket bushing assembly 5 16 x 1 5 8 Hex head lag screw RED HEAD or 5 16 x 2 1 2 Hex head lag screw RED HEAD Vertical line Mounting surface 3 Minimum Horizontal line Vertical line Mo...

Page 16: ...TER BRACKET BEARINGS TORSION SPRINGS CABLE DRUMS MUST BE POSITIONED AS SHOWN Slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft Insert 1 key into the slot of bo...

Page 17: ...cable drum IMPORTANT VERIFY THAT THERE ARE NO OBSTRUCTIONS IN THE TRAVEL PATH OF THE DOOR SECTIONS OR COUNTERBALANCE LIFT CABLES NOTE Always assemble the left hand cable and cable drum first to help...

Page 18: ...NG CONE ONCE SET SCREWS CONTACT THE SHAFT TIGHTEN SCREWS ONE FULL TURN HIGH SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH DO NOT adjust repair or remove springs or parts to which springs are connec...

Page 19: ...s stated may be necessary If door rises off floor more than 2 ft under spring tension alone reduce spring tension If the door is hard to rise or drifts down on its own add spring tension A poorly bala...

Page 20: ...N DOORS WITH OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of...

Page 21: ...g Using painter s tape tape off all metal surfaces A premium quality latex house based finish paint is recommended for use over the factory latex based primer Painting the wood surfaces with at least...

Page 22: ...ket and all cable retention features including milford pins cotter pins clevis pins are under HIGH SPRING TENSION Adjustments and repairs must only be made by a trained door systems technician using p...

Page 23: ...eration or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts...

Page 24: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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