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WARNING 

NEVER REMOVE, ADJUST, OR LOOSEN THE BOLTS, SCREWS AND/OR LAG 

SCREWS ON THE COUNTERBALANCE (END BEARING BRACKETS, DRUMS 

OR SPRING SYSTEM) OR BOTTOM CORNER BRACKETS OF THE DOOR. 

THESE BRACKETS ARE CONNECTED TO THE SPRING(S) AND ARE UNDER 

EXTREME TENSION. TO AVOID POSSIBLE SEVERE OR FATAL INJURY, 

HAVE ANY SUCH WORK PERFORMED BY A TRAINED DOOR SYSTEMS 

TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS.

TORQUEMASTER

®

 PLUS SPRINGS:

 Pawl knob(s) (located on the TorqueMaster

®

 end brack-

ets above the door) should be engaged to prevent the door from rapidly descending in case 

of spring failure or forceful manual operation.

EXTENSION SPRINGS:

 A restraining cable or other device should be installed on the exten-

sion spring (located above the horizontal tracks) to help contain the spring if it breaks.

2. Door Balance:

 Periodically test the balance of your door. If you have a garage door 

drawbar operator, use the release mechanism so you can operate the door by hand when 

doing this test. Start with the door in the fully closed position. Using handles or suitable grip-

ping points, lift the door to check its balance. Adjust TorqueMaster® or Extension spring(s), 

if door lifts by itself (hard to pull down) or if door is difficult to lift (easy to pull down). DO NOT 

attempt to repair or adjust Torsion Springs yourself. To adjust TorqueMaster® or Extension 

spring(s), refer to your installation instructions and owner’s manual. If in question about 

any of the procedures, do not perform the work. Instead, have it adjusted by a trained door 

systems technician.

3. Lubrication:

 The door should open and close smoothly. Ensure the door track rollers are 

rotating freely when opening and closing the door. If track rollers do not rotate freely, clean 

the door tracks, removing dirt and any foreign substances. Clean and lubricate (use a non-

silicon based lubricant) graduated end hinges, center hinges, steel track rollers, bearings and 

torsion springs (torsion spring coil surfaces). DO NOT lubricate plastic idler bearings, nylon 

track rollers, door track. DO NOT oil a cylinder lock, if actuation is difficult use a graphite dust 

to lubricate.

CHECK FOR PRESENCE OF SAFETY LABELS:

WARNING

WARNING

Lift handles/gripping points are required 

on this door, located as spelled out in the 

installation instructions, even if the door 

is motor operated.
Failure to install and use these lift handles/

gripping points on this door can result in

serious injury to fingers and/or hands, if

placed in the opening between sections,

when the door is operated manually.

The adjacent bottom corner bracket and 
all cable retention features including 
milford pins, cotter pins, & clevis pins are 
under HIGH SPRING TENSION.
Adjustments and repairs must only be

made by a trained door systems

technician, using proper tools and

instructions.

DO NOT REMOVE, COVER OR PAINT OVER

THIS LABEL. PRODUCT USER SHOULD

INSPECT THIS LABEL PERIODICALLY FOR

LEGIBILITY AND SHOULD ORDER A 

REPLACEMENT FROM THE DOOR

MANUFACTURER AS NEEDED.

325304  REV3 06/26/12

© Copyright 2012, 
Overhead Door Corporation

WARNING

WARNING

Lift handles/gripping points are required 

on this door, located as spelled out in the 

installation instructions, even if the door 

is motor operated.
Failure to install and use these lift handles/

gripping points on this door can result in

serious injury to fingers and/or hands, if

placed in the opening between sections,

when the door is operated manually.

The adjacent bottom corner bracket and 
all cable retention features including 
milford pins, cotter pins, & clevis pins are 
under HIGH SPRING TENSION.
Adjustments and repairs must only be

made by a trained door systems

technician, using proper tools and

instructions.

DO NOT REMOVE, COVER OR PAINT OVER

THIS LABEL. PRODUCT USER SHOULD

INSPECT THIS LABEL PERIODICALLY FOR

LEGIBILITY AND SHOULD ORDER A 

REPLACEMENT FROM THE DOOR

MANUFACTURER AS NEEDED.

325304  REV3 06/26/12

© Copyright 2012, 
Overhead Door Corporation

Spring Turns

Door Height

Spring Turns

     (6’ - 0”)

14

     (6’ - 3”)

14 - 1/2

     (6’ - 5”)

15

     (6’ - 6”)

15

     (6’ - 8”)

15 - 1/2

     (6’ - 9”)

15 - 1/2

     (7’ - 0”)

16

     (7’ - 3”)

16 - 1/2

     (7’ - 6”)

17

     (7’ - 9”)

17 - 1/2

     (8’ - 0”)

18

Number of Installed Spring Turns

300547                  REV2   01/15/2010

Copyright 2010 Wayne Dalton, a 
Division of Overhead Door Corp.

HIGH SPRING TENSION CAN CAUSE 
SERIOUS INJURY OR DEATH.

DO NOT

 adjust, repair or remove springs or parts to 

which springs are connected, such as steel brack-
ets, cables, wood blocks, fasteners or other parts of 
the counterbalance system.

Adjustments or repairs must 

ONLY

 be made by a 

trained door systems technician using proper tools 
and instructions.

DO NOT

 remove, cover or paint over this tag. Prod-

uct user should inspect this tag periodically for 
legibility and should order a replacement tag from 
the door manufacturer, as needed.

©Copyright 2010 Overhead Door Corporation                                                     

102081   REV2 06/24/2010

SAFETY INSTRUCTIONS

1.

  Operate door ONLY when it is properly   

 adjusted and free of obstructions.

2.

  If a door becomes hard to operate,  

 

 

inoperative or is damaged,  immediately  

 

have necessary adjustments and/or repairs  

 

made by a trained door system technician  

 

using proper tools and instructions.

3.

  DO NOT stand or walk under a moving door,  

 

or permit anybody to stand or walk under  

 

an electrically operated door.

4.

  DO NOT place fingers or hands into open  

 

section joints when closing a door. Use lift  

 

handles/gripping points when operating  

 door manually.

5.

  DO NOT permit children to operate garage  

 door or door controls.

6.

  Due to constant extreme spring tension,  

 

DO NOT attempt any adjustment, repair or  

 

alteration to any part of the door,  

 

 

especially to springs, spring brackets,    

 

bottom corner brackets, red colored    

 

fasteners, cables or supports. To avoid   

 

possible severe or fatal injury, have any  

 

such work performed by a trained door  

 

system technician using proper tools and  

 

instructions.

7.

  On electrically operated doors, pull down  

 

ropes must be removed and locks must be  

 

removed or made inoperative in the open  

 (unlocked) position.

8.

  Top section of door may need to be    

 

reinforced when attaching an electric    

 

opener. Check door and/or opener  

 

 

manufacturer’s instructions.

9.

  VISUALLY inspect door and hardware    

 

monthly for worn and/or broken parts.   

 

Check to ensure door operates freely.

10.

 Test electric opener’s safety features    

 

monthly, following opener manufacturer’s  

 

instructions.

11.

 NEVER hang tools, bicycles, hoses, clothing  

 

or anything else from horizontal tracks.  

 

Track systems are not intended or designed  

 

to support such extra weight. 

Place label at a readable height on door. DO NOT  

remove, cover or paint over this label. Product 

user should inspect this label periodically for 

legibility and should order a replacement label 
from the door manufacturer as needed.

324100              REV7   09/16/2013

Quality garage doors since 1954

Wayne Dalton

2501 S. State Hwy 121 Bus., Suite 200

Lewisville, TX 75067

For service, call (800) 827-3667

www.Wayne-Dalton.com

Copyright 2013 Wayne Dalton, a

Division of Overhead Door Corp.

 

Residential warning label, The warning label will 

either be on the right or the left end stile.

Bottom corner bracket warning labels

Torsion spring tag(s) 

(one per spring)

TorqueMaster

®

 Plus tag(s) 

(one per spring)

22

Summary of Contents for 6600

Page 1: ...Installation Instructions 7 Counterbalance Installation Instructions 14 Optional Installation 20 Trolley Arm Hookup 20 Inside Lock 20 Pull Down Rope 20 Interior Lite Caulking 20 Maintenance 21 Cleani...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...2 1 to 14 0 12 15 Radius 187 5 4763 mm See NOTE HEADROOM REQUIREMENTS Track Type Space Needed 12 Radius 12 1 2 318 mm 15 Radius 14 1 2 368 mm Weatherstrips Level header Finished Door width Jambs Backr...

Page 4: ...IV 4 6 6 21 18 18 N A 21 6 9 21 21 18 21 7 0 21 21 21 21 7 3 21 21 21 24 7 6 24 21 21 24 7 9 24 24 21 24 8 0 24 24 24 24 5 8 3 21 21 18 18 N A 21 8 6 21 21 21 18 21 8 9 21 21 21 21 21 9 0 21 21 21 21...

Page 5: ...tchet wrench Tape measure Pliers Wire cutters Flat tip screwdriver Phillips head screwdriver Wrenches 3 8 7 16 1 2 9 16 5 8 3 Ratchet extension Sockets 7 16 1 2 9 16 5 8 Vise clamps Hammer Step ladder...

Page 6: ...ft Hand And Right Hand Angle Mount Vertical Track Assembly J TORSION SPRING ASSEMBLY AS REQUIRED J1 Left Hand and Right Hand Torsion Springs As Required J2 Counterbalance Lift Cables J3 Left Hand And...

Page 7: ...ft hand horizontal track Left hand horizontal track angle Quick Install tabs NOTE Repeat the same process for the right hand side Or Bottom Weather Seal 3 NOTE Refer to door section identification loc...

Page 8: ...er holes 3 Track Bottom corner bracket Bottom section Long stem track roller 8 1 4 20 x 7 8 Self drilling screws Track roller carrier STD facing UP Roller spacer Side view of track roller carrier s In...

Page 9: ...7 8 Self drilling screw locations Double Endstiles Endcaps Typical section Strut 1 4 20 x 7 8 Self drilling screw locations Center hinge s Center hinge s Typical bottom corner brackets Strut 2 1 4 20...

Page 10: ...op of Lock section Lock Intermediate s Section Strutting Schedule Door Height Of Sections Door Width 12 0 14 0 15 0 18 0 20 0 8 3 10 0 5 2 Strut Top of Intermediate I section 2 Struts Top of Intermedi...

Page 11: ...he lock second section locate the vertical center stile Using the illustra tions below position and center the lift handle on the lock second section as shown IMPORTANT THE LIFT HANDLE S NEEDS TO BE V...

Page 12: ...3 8 to 5 8 Spacing Bottom section 15R QI 12R QI Floor Track roller 15R FA Vertical track FOR RIVETED VERTICAL TRACK ASSEMBLY Loosely fasten jamb brackets and flag angle to the jamb using 5 16 x 1 5 8...

Page 13: ...ACHED TO THE TOP SECTION OF THE DOOR IF ONE HAS BEEN PROVIDED ALONG WITH ANY STRUTS PROVIDED WITH THE DOOR IF A WAYNE DALTON OPERATOR TROLLEY BRACKET WAS NOT PROVIDED WITH YOUR DOOR THAN USE THE ONE P...

Page 14: ...3 8 16 hex nut Repeat for other side Remove nail that was temporally holding the top section in position IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE T...

Page 15: ...location Center bracket bushing assembly 5 16 x 1 5 8 Hex head lag screw RED HEAD or 5 16 x 2 1 2 Hex head lag screw RED HEAD Vertical line Mounting surface 3 Minimum Horizontal line Vertical line Mo...

Page 16: ...TER BRACKET BEARINGS TORSION SPRINGS CABLE DRUMS MUST BE POSITIONED AS SHOWN Slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft Insert 1 key into the slot of bo...

Page 17: ...cable drum IMPORTANT VERIFY THAT THERE ARE NO OBSTRUCTIONS IN THE TRAVEL PATH OF THE DOOR SECTIONS OR COUNTERBALANCE LIFT CABLES NOTE Always assemble the left hand cable and cable drum first to help...

Page 18: ...NG CONE ONCE SET SCREWS CONTACT THE SHAFT TIGHTEN SCREWS ONE FULL TURN HIGH SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH DO NOT adjust repair or remove springs or parts to which springs are connec...

Page 19: ...s stated may be necessary If door rises off floor more than 2 ft under spring tension alone reduce spring tension If the door is hard to rise or drifts down on its own add spring tension A poorly bala...

Page 20: ...N DOORS WITH OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of...

Page 21: ...g Using painter s tape tape off all metal surfaces A premium quality latex house based finish paint is recommended for use over the factory latex based primer Painting the wood surfaces with at least...

Page 22: ...ket and all cable retention features including milford pins cotter pins clevis pins are under HIGH SPRING TENSION Adjustments and repairs must only be made by a trained door systems technician using p...

Page 23: ...eration or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts...

Page 24: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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