background image

Bend back and fourth to seperate 

the (2) end bearing brackets

(2) 3/8”-16

Hex nuts

(2) 3/8”-16 x 3/4”

Truss head bolts

Upper 

slots

Lower 

slots

Horizontal 

track angle

Or

IMPORTANT:

 THE END BEARING BRACKET’S LOWER SLOTS ARE USED ON DOORS WITH 12” 

RADIUS TRACK; THE UPPER SLOTS ARE USED ON DOORS WITH 15” RADIUS TRACK.

(2) 3/8”-16

Hex nuts

(2) 3/8”-16 x 3/4”

Truss head bolts

Upper 

slots

Lower 

slots

Left hand 

end bracket

Left hand 

end bracket

Secure the top of the end bearing bracket to the jamb using 5/16” x 1-5/8” lag screw(s). 

Repeat the same process for right hand side.

Jamb

5/16” x 1-5/8” 

Lag screws

Or

Left hand 

end bracket

Left 

hand 

end 

bracket

Attaching Center Bracket to Wall

 

21

 

NOTE:

 Refer to Package Contents / Breakdown of Parts, to determine which Center 

Bracket(s) came with your door.

NOTE:

 Drill 3/16” pilot holes into header for the lag screws.

NOTE:

 Refer to Package Contents / Breakdown of Parts, to determine if your door came with 

a coupler assembly. If your door came with a coupler assembly, the mounting surface needs 

to be a minimum of 17” wide. The two center bearing brackets will need to be spaced 12” to 

14” apart at the center of the door, as shown.

NOTE:

 If your door came with (4) springs, each of the outer springs mounting surface will 

need to be a minimum of 3” wide.

NOTE:

 If needed, measure the diameter of your springs. If you have a one piece shaft with 

3-3/4” diameter springs, they do not share center brackets and do not have a coupler as-

sembly.
First, locate the center of the door. Mark a vertical pencil line on the mounting surface above 

the door, at the center. Measure from the center of the bearing, in one of the end bearing 

brackets, downwards, to the top the door. Using that measurement, measure that distance 

upwards from the top of the door to the mounting surface and mark a horizontal pencil line 

which intersects the vertical pencil line.

Typical 

center 

bracket

Vertical 

line

Equal distance (top of door 

section to horizontal line)

Horizontal 

line

Typical center 

of left hand 

end bearing 

bracket

Jamb

Equal distance (top of door 

section to horizontal line)

Center 

of door

Spring mounting 

pad (2” X 6”), White 

Pine or denser.

IF YOUR DOOR DID NOT COME WITH A CENTER COUPLER ASSEMBLY OR TORSION 

SPRINGS LESS THAN 3-3/4” ID:

 Mark a vertical pencil line on the mounting surface above 

the door, at the center. Align the edge of the center bracket with the vertical pencil line and 

the center of the center bracket with the horizontal pencil line; this is to ensure the torsion 

shaft is level between the center and end bearing brackets.

NOTE:

 On some single spring doors, the spring can be longer than half the opening width. If 

your spring is longer, then the center bracket must be mounted off center for the spring to fit 

properly. Measure spring length adding room for spring growth during winding, to determine 

appropriate center bracket location.

Center bracket 

bushing assembly

5/16” x 1-5/8” Hex head lag screw (RED HEAD) or 

5/16” x 2-1/2” Hex head lag screw (RED HEAD)

Vertical 

line

Mounting 

surface 

(3” Minimum)

Horizontal 

line

Vertical 

line

Mounting surface 

(3” Minimum)

Horizontal 

line

Center 

bearing 

bracket 

assembly

5/16” x 1-5/8” Hex head 

lag screws (RED HEAD) 

5/16” x 1-5/8” Hex head 

lag screws (RED HEAD) 

IF YOUR DOOR DID COME WITH A CENTER COUPLER ASSEMBLY OR 3-3/4” ID TOR-

SION SPRINGS:

 Mark a vertical pencil line on the mounting surface above the door, at the 

center. Split the difference up and position the (2) center bearing brackets apart from each 

other. Mark two vertical pencil lines, one for each center bearing bracket onto the mounting 

surface above the door.

NOTE:

 If your door came with a center coupler assembly or if it utilizes 3-3/4” springs, the 

springs will not share a center bracket.

NOTE:

 If your door has (4) springs, split the distance between the center of the door and the 

end bracket on each side to locate the intermediate center brackets.
Attach each of the center bracket(s) to the mounting surface, using 5/16” RED HEAD lag 

screws, as shown.

IMPORTANT: 

USE A 5/16” X 2-1/2” RED HEAD LAG SCREW INSTEAD OF THE 5/16” X 

1-5/8” RED HEAD LAG SCREW IF MOUNTING SURFACE IS COVERED BY DRYWALL. THE LAG 

SCREW MUST BE ATTACHED THROUGH THE BOTTOM HOLE OF THE CENTER BRACKET(S). 

IF MOUNTING SURFACE IS A 2” X 6” BOARD INSTALLED ON TOP OF MASONRY, DRILL A 

CLEARANCE HOLE IN MASONRY FOR THE 5/16” X 2-1/2” RED HEAD LAG SCREWS.

5/16” x 1-5/8” Hex head 

lag screws (RED HEAD) 

Vertical 

line

Mounting surface

(17” Minimum)

Horizontal 

line

Vertical line

† (2) Center bearing 

brackets spaced 6” to 

7” apart from the 

center of the door.

Center 

of 

door

†12”

5/16” x 1-5/8” Hex head lag screw (RED HEAD) or 

5/16” x 2-1/2” Hex head lag screw (RED HEAD)

Torsion Spring Assembly

 

22

 

NOTE:

 Refer to the Package Contents and or Breakdown of Parts to determine if your door 

came with a coupler assembly.

IMPORTANT: 

RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING 

LOOKING OUT.

IMPORTANT: 

IDENTIFY THE TORSION SPRINGS PROVIDED AS EITHER RIGHT WOUND (RED 

WINDING CONE), WHICH GOES ON THE LEFT HAND SIDE OR LEFT WOUND (BLACK WINDING 

CONE), WHICH GOES ON THE RIGHT HAND SIDE.

IMPORTANT: 

ON SINGLE SPRING APPLICATIONS, ONLY A LEFT WOUND (BLACK WINDING 

CONE), IS REQUIRED.

NOTE:

 The set screws used on all winding cones and cable drums are colored red. DO NOT 

identify right and left hand by the set screw color.

IF YOU DON’T HAVE A COUPLER ASSEMBLY:

 Facing the inside of the door, lay the torsion 

shaft / torsion keyed shaft on the floor. Lay the torsion spring with the black winding cone 

and the black cable drum at the right end of the torsion shaft / torsion keyed shaft. Lay the 

torsion spring with the red winding cone and the red cable drum at the left end of the torsion 

shaft / torsion keyed shaft. Slide the center bracket bearing onto the torsion shaft / torsion 

keyed shaft followed by the torsion springs and cable drums.

IMPORTANT: 

THE CENTER BRACKET BEARING, TORSION SPRINGS, AND CABLE DRUMS 

MUST BE POSITIONED, AS SHOWN.

15

Summary of Contents for 6600

Page 1: ...Installation Instructions 7 Counterbalance Installation Instructions 14 Optional Installation 20 Trolley Arm Hookup 20 Inside Lock 20 Pull Down Rope 20 Interior Lite Caulking 20 Maintenance 21 Cleani...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...2 1 to 14 0 12 15 Radius 187 5 4763 mm See NOTE HEADROOM REQUIREMENTS Track Type Space Needed 12 Radius 12 1 2 318 mm 15 Radius 14 1 2 368 mm Weatherstrips Level header Finished Door width Jambs Backr...

Page 4: ...IV 4 6 6 21 18 18 N A 21 6 9 21 21 18 21 7 0 21 21 21 21 7 3 21 21 21 24 7 6 24 21 21 24 7 9 24 24 21 24 8 0 24 24 24 24 5 8 3 21 21 18 18 N A 21 8 6 21 21 21 18 21 8 9 21 21 21 21 21 9 0 21 21 21 21...

Page 5: ...tchet wrench Tape measure Pliers Wire cutters Flat tip screwdriver Phillips head screwdriver Wrenches 3 8 7 16 1 2 9 16 5 8 3 Ratchet extension Sockets 7 16 1 2 9 16 5 8 Vise clamps Hammer Step ladder...

Page 6: ...ft Hand And Right Hand Angle Mount Vertical Track Assembly J TORSION SPRING ASSEMBLY AS REQUIRED J1 Left Hand and Right Hand Torsion Springs As Required J2 Counterbalance Lift Cables J3 Left Hand And...

Page 7: ...ft hand horizontal track Left hand horizontal track angle Quick Install tabs NOTE Repeat the same process for the right hand side Or Bottom Weather Seal 3 NOTE Refer to door section identification loc...

Page 8: ...er holes 3 Track Bottom corner bracket Bottom section Long stem track roller 8 1 4 20 x 7 8 Self drilling screws Track roller carrier STD facing UP Roller spacer Side view of track roller carrier s In...

Page 9: ...7 8 Self drilling screw locations Double Endstiles Endcaps Typical section Strut 1 4 20 x 7 8 Self drilling screw locations Center hinge s Center hinge s Typical bottom corner brackets Strut 2 1 4 20...

Page 10: ...op of Lock section Lock Intermediate s Section Strutting Schedule Door Height Of Sections Door Width 12 0 14 0 15 0 18 0 20 0 8 3 10 0 5 2 Strut Top of Intermediate I section 2 Struts Top of Intermedi...

Page 11: ...he lock second section locate the vertical center stile Using the illustra tions below position and center the lift handle on the lock second section as shown IMPORTANT THE LIFT HANDLE S NEEDS TO BE V...

Page 12: ...3 8 to 5 8 Spacing Bottom section 15R QI 12R QI Floor Track roller 15R FA Vertical track FOR RIVETED VERTICAL TRACK ASSEMBLY Loosely fasten jamb brackets and flag angle to the jamb using 5 16 x 1 5 8...

Page 13: ...ACHED TO THE TOP SECTION OF THE DOOR IF ONE HAS BEEN PROVIDED ALONG WITH ANY STRUTS PROVIDED WITH THE DOOR IF A WAYNE DALTON OPERATOR TROLLEY BRACKET WAS NOT PROVIDED WITH YOUR DOOR THAN USE THE ONE P...

Page 14: ...3 8 16 hex nut Repeat for other side Remove nail that was temporally holding the top section in position IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE T...

Page 15: ...location Center bracket bushing assembly 5 16 x 1 5 8 Hex head lag screw RED HEAD or 5 16 x 2 1 2 Hex head lag screw RED HEAD Vertical line Mounting surface 3 Minimum Horizontal line Vertical line Mo...

Page 16: ...TER BRACKET BEARINGS TORSION SPRINGS CABLE DRUMS MUST BE POSITIONED AS SHOWN Slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft Insert 1 key into the slot of bo...

Page 17: ...cable drum IMPORTANT VERIFY THAT THERE ARE NO OBSTRUCTIONS IN THE TRAVEL PATH OF THE DOOR SECTIONS OR COUNTERBALANCE LIFT CABLES NOTE Always assemble the left hand cable and cable drum first to help...

Page 18: ...NG CONE ONCE SET SCREWS CONTACT THE SHAFT TIGHTEN SCREWS ONE FULL TURN HIGH SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH DO NOT adjust repair or remove springs or parts to which springs are connec...

Page 19: ...s stated may be necessary If door rises off floor more than 2 ft under spring tension alone reduce spring tension If the door is hard to rise or drifts down on its own add spring tension A poorly bala...

Page 20: ...N DOORS WITH OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of...

Page 21: ...g Using painter s tape tape off all metal surfaces A premium quality latex house based finish paint is recommended for use over the factory latex based primer Painting the wood surfaces with at least...

Page 22: ...ket and all cable retention features including milford pins cotter pins clevis pins are under HIGH SPRING TENSION Adjustments and repairs must only be made by a trained door systems technician using p...

Page 23: ...eration or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts...

Page 24: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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