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WARNING 

DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT 

REAR, AS OUTLINED IN STEP, REAR BACK HANGS, OR DOOR COULD FALL 

FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY.

IF YOU HAVE QUICK INSTALL FLAG ANGLES:

 To install horizontal track, place the curved 

end over the top track roller of the top section. Align key slot of the horizontal track with the 

Quick Install tab of the flag angle. Push curved portion of horizontal track down to lock in 

place.

3/8”-16 

Hex nut

3/8”-16 x 

3/4” Truss 

head bolt

Quick 

Install 

tab

Key 

slot

Quick 

Install 

tab in 

place

Level

Horizontal track angle

Flag 

angle 

upper 

slot

Flag 

angle

Horizontal 

track

FOR OTHER FLAG ANGLES:

 To install horizontal track, place the curved end over the top 

track roller of the top section. Align the bottom of the horizontal track with the top of the verti-

cal track. Tighten the horizontal track to the flag angle with (2) 1/4” - 20 x 9/16” track bolts 

and (2) 1/4” - 20 flange hex nuts.

3/8”-16 

Hex nut

Horizontal

track angle

3/8”-16 x 

3/4” Truss 

head bolt

1/4”-20 x 

9/16”

Track bolts

1/4”-20 

Flange hex 

nuts

Horizontal 

track

Flag angle 

upper slot

Level

IF YOU HAVE ANGLE MOUNT:

 To install horizontal track, place the curved end over the 

top track roller of the top section. Align the bottom of the horizontal track with the top of the 

vertical track. Tighten the horizontal track to the angle mount with (2) 1/4” - 20 x 9/16” track 

bolts and (2) 1/4” - 20 flange hex nuts.

3/8”-16 

Hex nut

Angle 

mount

3/8”-16 x 

3/4” Truss 

head bolt

1/4”-20 x 

9/16”

Track bolts

1/4”-20 

Flange 

hex nuts

Horizontal 

track

Upper slot

Level

Vertical 

track

Horizontal

track angle

Next level the horizontal track assembly and bolt the horizontal track angle to the first 

encountered slot in the flag angle / angle mount using (1) 3/8” - 16 x 3/4” truss head bolt 

and (1) 3/8” - 16 hex nut. Repeat for other side. Remove nail that was temporally holding the 

top section in position.

IMPORTANT: 

FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD 

CAUSE PERMANENT DAMAGE TO TOP SECTION.

Horizontal 

track

Level

Level

Horizontal 

track angle

Horizontal 

track angle

Horizontal 

track

Adjusting Top Fixtures

 

19

 

NOTE:

 Depending on your door, you may have Top Fixture Bases and Top Fixture Slides or 

you may have Top Fixture Assemblies. Refer to Package Contents / Breakdown of Parts, to 

determine which Top Fixtures you have.
With horizontal tracks installed, you can now adjust the top fixtures. Vertically align the top 

section of the door with the lower sections. Once aligned, position the top fixture slide, out 

against the horizontal track. Maintaining the slide’s position, tighten the (2) 1/4” - 20 flange 

hex nuts or the (1) 5/16” - 18 hex nut to secure the top fixture slide to the top fixture base. 

Repeat for other side.

Top fixture slide

Tighten the (2) 

1/4”- 20 flange 

hex nuts

Horizontal 

track

Track roller

Top section

Intermediate 

section

Top 

section

Top 

section

Top fixture 

slide

Horizontal 

track

Track roller

Top 

section

Intermediate 

section

Top 

section

Top 

section

Tighten the 

5/16”-18 

hex nut

COUNTERBALANCE 

INSTALLATION INSTRUCTIONS

Attaching End Bearing Brackets

 

20

 

NOTE:

 Refer to Package Contents / Breakdown of Parts, to determine which End Bearing 

Brackets you have.

NOTE:

 Prior to fastening end bearing brackets into the door jamb, pilot drill using a 3/16” 

drill bit.

IMPORTANT: 

RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING 

LOOKING OUT.

NOTE:

 Depending on your door’s configuration you may have to break the end bearing 

brackets apart.

NOTE:

 End bearing brackets are right and left hand.

Attach the left hand end bearing bracket through either the end bearing bracket’s upper or 

lower slots to the left hand horizontal track angle using (2) 3/8” - 16 x 3/4” truss head bolts 

and (2) 3/8” - 16 nuts. 

Horizontal track angle

Horizontal track radius

14

Summary of Contents for 6600

Page 1: ...Installation Instructions 7 Counterbalance Installation Instructions 14 Optional Installation 20 Trolley Arm Hookup 20 Inside Lock 20 Pull Down Rope 20 Interior Lite Caulking 20 Maintenance 21 Cleani...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...2 1 to 14 0 12 15 Radius 187 5 4763 mm See NOTE HEADROOM REQUIREMENTS Track Type Space Needed 12 Radius 12 1 2 318 mm 15 Radius 14 1 2 368 mm Weatherstrips Level header Finished Door width Jambs Backr...

Page 4: ...IV 4 6 6 21 18 18 N A 21 6 9 21 21 18 21 7 0 21 21 21 21 7 3 21 21 21 24 7 6 24 21 21 24 7 9 24 24 21 24 8 0 24 24 24 24 5 8 3 21 21 18 18 N A 21 8 6 21 21 21 18 21 8 9 21 21 21 21 21 9 0 21 21 21 21...

Page 5: ...tchet wrench Tape measure Pliers Wire cutters Flat tip screwdriver Phillips head screwdriver Wrenches 3 8 7 16 1 2 9 16 5 8 3 Ratchet extension Sockets 7 16 1 2 9 16 5 8 Vise clamps Hammer Step ladder...

Page 6: ...ft Hand And Right Hand Angle Mount Vertical Track Assembly J TORSION SPRING ASSEMBLY AS REQUIRED J1 Left Hand and Right Hand Torsion Springs As Required J2 Counterbalance Lift Cables J3 Left Hand And...

Page 7: ...ft hand horizontal track Left hand horizontal track angle Quick Install tabs NOTE Repeat the same process for the right hand side Or Bottom Weather Seal 3 NOTE Refer to door section identification loc...

Page 8: ...er holes 3 Track Bottom corner bracket Bottom section Long stem track roller 8 1 4 20 x 7 8 Self drilling screws Track roller carrier STD facing UP Roller spacer Side view of track roller carrier s In...

Page 9: ...7 8 Self drilling screw locations Double Endstiles Endcaps Typical section Strut 1 4 20 x 7 8 Self drilling screw locations Center hinge s Center hinge s Typical bottom corner brackets Strut 2 1 4 20...

Page 10: ...op of Lock section Lock Intermediate s Section Strutting Schedule Door Height Of Sections Door Width 12 0 14 0 15 0 18 0 20 0 8 3 10 0 5 2 Strut Top of Intermediate I section 2 Struts Top of Intermedi...

Page 11: ...he lock second section locate the vertical center stile Using the illustra tions below position and center the lift handle on the lock second section as shown IMPORTANT THE LIFT HANDLE S NEEDS TO BE V...

Page 12: ...3 8 to 5 8 Spacing Bottom section 15R QI 12R QI Floor Track roller 15R FA Vertical track FOR RIVETED VERTICAL TRACK ASSEMBLY Loosely fasten jamb brackets and flag angle to the jamb using 5 16 x 1 5 8...

Page 13: ...ACHED TO THE TOP SECTION OF THE DOOR IF ONE HAS BEEN PROVIDED ALONG WITH ANY STRUTS PROVIDED WITH THE DOOR IF A WAYNE DALTON OPERATOR TROLLEY BRACKET WAS NOT PROVIDED WITH YOUR DOOR THAN USE THE ONE P...

Page 14: ...3 8 16 hex nut Repeat for other side Remove nail that was temporally holding the top section in position IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE T...

Page 15: ...location Center bracket bushing assembly 5 16 x 1 5 8 Hex head lag screw RED HEAD or 5 16 x 2 1 2 Hex head lag screw RED HEAD Vertical line Mounting surface 3 Minimum Horizontal line Vertical line Mo...

Page 16: ...TER BRACKET BEARINGS TORSION SPRINGS CABLE DRUMS MUST BE POSITIONED AS SHOWN Slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft Insert 1 key into the slot of bo...

Page 17: ...cable drum IMPORTANT VERIFY THAT THERE ARE NO OBSTRUCTIONS IN THE TRAVEL PATH OF THE DOOR SECTIONS OR COUNTERBALANCE LIFT CABLES NOTE Always assemble the left hand cable and cable drum first to help...

Page 18: ...NG CONE ONCE SET SCREWS CONTACT THE SHAFT TIGHTEN SCREWS ONE FULL TURN HIGH SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH DO NOT adjust repair or remove springs or parts to which springs are connec...

Page 19: ...s stated may be necessary If door rises off floor more than 2 ft under spring tension alone reduce spring tension If the door is hard to rise or drifts down on its own add spring tension A poorly bala...

Page 20: ...N DOORS WITH OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of...

Page 21: ...g Using painter s tape tape off all metal surfaces A premium quality latex house based finish paint is recommended for use over the factory latex based primer Painting the wood surfaces with at least...

Page 22: ...ket and all cable retention features including milford pins cotter pins clevis pins are under HIGH SPRING TENSION Adjustments and repairs must only be made by a trained door systems technician using p...

Page 23: ...eration or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts...

Page 24: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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