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Positioning Bottom Section

 

13

 

Center the bottom section in the door opening. Level the section using wooden shims (if 

necessary) under the bottom section. When the bottom section is leveled, temporarily hold it 

in place by driving a nail into the jamb and bending it over the edge of the bottom section on 

both sides.

Weather seal (If applicable)

Level

Bottom section

Wooden shims (If necessary)

Attaching Vertical Tracks To Jambs

 

14

 

NOTE:

 Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable Flag 

Angles, Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track As-

semblies. Refer to Package Contents / Breakdown of Parts, to determine which Flag Angles / 

Vertical Track Assemblies you have.

IMPORTANT: 

IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION 

OF THE BUILDING’S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION 

ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO 

DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION.

IMPORTANT: 

THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE. 

IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE 

SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM.

NOTE:

 Make sure the counterbalance lift cable is located between the track rollers and the 

door jamb.
Starting on the left hand side of the bottom section, remove the nail. Position the left hand 

vertical track assembly over the track rollers of the bottom section and install, as shown. Drill 

3/16” pilot holes into the door jamb for the lag screws.

FOR QUICK INSTALL FLAG ANGLES OR FULLY ADJUSTABLE FLAG ANGLES:

 Loosely 

fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag 

screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spacing, between 

the bottom section and vertical track. Hang counterbalance lift cable over flag angle. Repeat 

same process for other side.

Vertical 

track 

assembly

Jamb 

bracket

Flag 

angle

Flag angle lag screw locations

5/16” x 1-5/8”

Lag screws

Bottom 

section

Track 

rollers

12R FA

3/8” to 5/8” 

Spacing

Bottom section

15R QI

12R QI

Floor

Track roller

15R FA

Vertical track

FOR RIVETED VERTICAL TRACK ASSEMBLY:

 Loosely fasten jamb brackets and flag angle 

to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom jamb 

bracket to jamb, maintain 3/8” to 5/8” spacing as shown between the bottom section and 

vertical track. Hang counterbalance lift cable over flag angle. Repeat same process for other 

side.

FOR ANGLE MOUNT VERTICAL TRACK ASSEMBLY:

 Loosely fasten the slots in the wall 

angle to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom 

slot in the wall angle, maintain 3/8” to 5/8” spacing as shown between the bottom section 

and vertical track. Hang counterbalance lift cable over angle mount. Repeat same process for 

other side.

Flag angle lag screw 

locations

3/8” to 5/8” 

Spacing

Bottom section

Vertical track

Bottom section

Vertical 

track

Jamb 

bracket

Flag 

angle

5/16” x 1-5/8”

Lag screws

Floor

Angle mount 

vertical track 

assembly

Bottom 

section

Riveted 

vertical track 

assembly

5/16” x 1-5/8”

Lag screws

Vertical 

track

Wall 

angle

Slot

Stacking Sections

 

15

 

NOTE:

 Refer to door section identification, located in the pre-installation section of this 

manual to determine what size sections you need to use as your lock (second) section, 

intermediate (third) section, intermediate (fourth) section, intermediate (fifth) section and 

intermediate (sixth) section. Measure your sections to make sure they are the correct height 

as indicated on the chart.

NOTE:

 Make sure graduated end and center hinges are flipped down, when stacking another 

section on top.
Place track rollers into graduated end hinges of remaining sections.
With assistance, lift second section and guide the track rollers into the vertical tracks. Lower 

section until it is seated against bottom section. Flip hinges up. Fasten center hinge(s) first; 

then end hinges last using 1/4” - 20 x 11/16” self drilling screws. Repeat same process for 

other sections, except top section.

IMPORTANT: 

PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE 

SECURING WITH 1/4” - 20 X 11/16” SELF DRILLING SCREWS. THERE SHOULD BE NO GAP 

BETWEEN THE HINGE LEAFS AND THE SECTIONS.

NOTE:

 Install lock at this time (sold separately). See optional installation step, Side Lock.

12

Summary of Contents for 6600

Page 1: ...Installation Instructions 7 Counterbalance Installation Instructions 14 Optional Installation 20 Trolley Arm Hookup 20 Inside Lock 20 Pull Down Rope 20 Interior Lite Caulking 20 Maintenance 21 Cleani...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...2 1 to 14 0 12 15 Radius 187 5 4763 mm See NOTE HEADROOM REQUIREMENTS Track Type Space Needed 12 Radius 12 1 2 318 mm 15 Radius 14 1 2 368 mm Weatherstrips Level header Finished Door width Jambs Backr...

Page 4: ...IV 4 6 6 21 18 18 N A 21 6 9 21 21 18 21 7 0 21 21 21 21 7 3 21 21 21 24 7 6 24 21 21 24 7 9 24 24 21 24 8 0 24 24 24 24 5 8 3 21 21 18 18 N A 21 8 6 21 21 21 18 21 8 9 21 21 21 21 21 9 0 21 21 21 21...

Page 5: ...tchet wrench Tape measure Pliers Wire cutters Flat tip screwdriver Phillips head screwdriver Wrenches 3 8 7 16 1 2 9 16 5 8 3 Ratchet extension Sockets 7 16 1 2 9 16 5 8 Vise clamps Hammer Step ladder...

Page 6: ...ft Hand And Right Hand Angle Mount Vertical Track Assembly J TORSION SPRING ASSEMBLY AS REQUIRED J1 Left Hand and Right Hand Torsion Springs As Required J2 Counterbalance Lift Cables J3 Left Hand And...

Page 7: ...ft hand horizontal track Left hand horizontal track angle Quick Install tabs NOTE Repeat the same process for the right hand side Or Bottom Weather Seal 3 NOTE Refer to door section identification loc...

Page 8: ...er holes 3 Track Bottom corner bracket Bottom section Long stem track roller 8 1 4 20 x 7 8 Self drilling screws Track roller carrier STD facing UP Roller spacer Side view of track roller carrier s In...

Page 9: ...7 8 Self drilling screw locations Double Endstiles Endcaps Typical section Strut 1 4 20 x 7 8 Self drilling screw locations Center hinge s Center hinge s Typical bottom corner brackets Strut 2 1 4 20...

Page 10: ...op of Lock section Lock Intermediate s Section Strutting Schedule Door Height Of Sections Door Width 12 0 14 0 15 0 18 0 20 0 8 3 10 0 5 2 Strut Top of Intermediate I section 2 Struts Top of Intermedi...

Page 11: ...he lock second section locate the vertical center stile Using the illustra tions below position and center the lift handle on the lock second section as shown IMPORTANT THE LIFT HANDLE S NEEDS TO BE V...

Page 12: ...3 8 to 5 8 Spacing Bottom section 15R QI 12R QI Floor Track roller 15R FA Vertical track FOR RIVETED VERTICAL TRACK ASSEMBLY Loosely fasten jamb brackets and flag angle to the jamb using 5 16 x 1 5 8...

Page 13: ...ACHED TO THE TOP SECTION OF THE DOOR IF ONE HAS BEEN PROVIDED ALONG WITH ANY STRUTS PROVIDED WITH THE DOOR IF A WAYNE DALTON OPERATOR TROLLEY BRACKET WAS NOT PROVIDED WITH YOUR DOOR THAN USE THE ONE P...

Page 14: ...3 8 16 hex nut Repeat for other side Remove nail that was temporally holding the top section in position IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE T...

Page 15: ...location Center bracket bushing assembly 5 16 x 1 5 8 Hex head lag screw RED HEAD or 5 16 x 2 1 2 Hex head lag screw RED HEAD Vertical line Mounting surface 3 Minimum Horizontal line Vertical line Mo...

Page 16: ...TER BRACKET BEARINGS TORSION SPRINGS CABLE DRUMS MUST BE POSITIONED AS SHOWN Slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft Insert 1 key into the slot of bo...

Page 17: ...cable drum IMPORTANT VERIFY THAT THERE ARE NO OBSTRUCTIONS IN THE TRAVEL PATH OF THE DOOR SECTIONS OR COUNTERBALANCE LIFT CABLES NOTE Always assemble the left hand cable and cable drum first to help...

Page 18: ...NG CONE ONCE SET SCREWS CONTACT THE SHAFT TIGHTEN SCREWS ONE FULL TURN HIGH SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH DO NOT adjust repair or remove springs or parts to which springs are connec...

Page 19: ...s stated may be necessary If door rises off floor more than 2 ft under spring tension alone reduce spring tension If the door is hard to rise or drifts down on its own add spring tension A poorly bala...

Page 20: ...N DOORS WITH OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of...

Page 21: ...g Using painter s tape tape off all metal surfaces A premium quality latex house based finish paint is recommended for use over the factory latex based primer Painting the wood surfaces with at least...

Page 22: ...ket and all cable retention features including milford pins cotter pins clevis pins are under HIGH SPRING TENSION Adjustments and repairs must only be made by a trained door systems technician using p...

Page 23: ...eration or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts...

Page 24: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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