background image

NOTE:

 Refer to door section identification, located in the pre-installation section of this 

manual to determine what size sections you need to use as your bottom section.
On the outside of bottom section, locate the bottom horizontal rail. Using the illustrations 

below, position and center the pull handle on the bottom section, as shown.

IMPORTANT: 

THE PULL HANDLE(S) NEED TO BE HORIZONTALLY ALIGNED WITH THE BOT-

TOM SECTION RAIL.
Using the holes in the pull handle as a template, mark the hole locations onto the section 

surface. Drill 1/4” diameter holes straight through the entire section at each marked location.

CAUTION 

BE CAREFUL TO KEEP DRILL STRAIGHT WHEN PRE-DRILLING. SECTION 

DAMAGE CAN RESULT FROM FAILURE TO KEEPING THE DRILL STRAIGHT.

Assemble the pull handle to the bottom section using (2) 1/4” - 20 x 2-1/2” carriage bolts, 

(2) 1/4” x 1” washers and (2) 1/4” - 20 flange hex nuts. If applicable, repeat the same 

process for other pull handle.

NOTE:

 Prior to securing the pull handles to the section, caulk the top flat edges of the pull 

handle, but leave the bottom un-caulked.

NOTE:

 Ensure the 1/4” - 20 x 2-1/2” carriage bolts is going through the pull handle first, 

the 1/4” x 1” washers and the 1/4” - 20 flange hex nuts is on the inside surface of bottom 

section.

NOTE:

 You may need to cut off the protruding ends of the carriage bolts after securing the 

pull handle(s) to the section. If the carriage bolts are cut off, use a file to smooth rough 

edges.

CAUTION 

FAILURE TO SMOOTH CARRIAGE BOLT ENDS MAY RESULT IN POSSIBLE 

INJURY.

Lift handles

Bottom section

Typical placement of pull 

handle referenced on 

single wide doors

Lock 

section

Typical placement of pull handles referenced on double wide doors

20” Minimum to 

30” Maximum

20” Minimum to 30” Maximum

Pull handle

Lift handles

Bottom 

section

Lock 

section

Pull handle

Pull handle

Caulk

Bottom section

(2) 1/4” x 2-1/2” 

Carriage bolts

Bottom rail

Center rail

Pull handle

(2) 1/4”- 20

Flange hex nuts

(2) 1/4” x 1” 

Washers

Attaching Outside Lift Handles

 

12

 

NOTE:

 Refer to door section identification, located in the pre-installation section of this 

manual to determine what size sections you need to use as your lock (second) section.
On the outside of the lock (second) section, locate the vertical center stile. Using the illustra-

tions below, position and center the lift handle on the lock (second) section, as shown.

IMPORTANT: 

THE LIFT HANDLE(S) NEEDS TO BE VERTICALLY ALIGNED WITH THE CENTER 

STILE.

IMPORTANT: 

THE DISTANCE BETWEEN THE LIFT HANDLE(S) AND THE MIDDLE OF THE PULL 

HANDLE(S) MUST BE 20” MINIMUM TO 30” MAXIMUM. IF NECESSARY REPOSITION THE 

UPPER LIFT HANDLE(S) TO STAY WITHIN THE REQUIRED DIMENSION.
Using the holes in the lift handle as a template, mark the hole locations onto the section 

surface. Drill 1/4” diameter holes straight through the entire section at each marked location.

CAUTION 

BE CAREFUL TO KEEP DRILL STRAIGHT WHEN PRE-DRILLING. SECTION 

DAMAGE CAN RESULT FROM FAILURE TO KEEPING THE DRILL STRAIGHT.

Assemble the lift handle to the lock (second) section using (2) 1/4” - 20 x 2-1/2” carriage 

bolts, (2) 1/4” x 1” washers and (2) 1/4” - 20 flange hex nuts. If applicable, repeat the same 

process for other lift handle.

NOTE:

 Prior to securing the lift handles to the section, caulk the flat edges of the lift handle.

NOTE:

 Ensure the 1/4” - 20 x 2-1/2” carriage bolts is going through the lift handle first, 

the 1/4” x 1” washers and the 1/4” - 20 flange hex nuts are on the inside surface of lock 

(second) section.

IMPORTANT: 

THE LIFT HANDLE(S) AND THE PULL HANDLE(S) NEED TO BE VERTICALLY 

ALIGNED.

WARNING 

TO AVOID POSSIBLE INJURY, LIFT HANDLES THAT ARE INSTALLED 

WITHIN 4 INCHES (102MM) OF A SECTION INTERFACE SHALL PROMOTE 

VERTICAL ORIENTATION OF THE HAND.

NOTE:

 You may need to cut off the protruding ends of the carriage bolts after securing the lift 

handle(s) to the section. If the carriage bolts are cut off, use a file to smooth rough edges.

CAUTION 

FAILURE TO SMOOTH CARRIAGE BOLT ENDS MAY RESULT IN POSSIBLE 

INJURY.

Lift handles

Bottom section

Typical placement of lift 

handles referenced on 

single wide doors

Lock 

section

Typical placement of lift handles referenced on double wide doors

20” Minimum to 

30” Maximum

20” Minimum to 30” Maximum

Pull handle

Lift handles

Bottom 

section

Lock 

section

Pull handle

Pull handle

Caulk

Lock section

Lock section

(2) 1/4” x 2-1/2” 

Carriage bolts

(4) 1/4” x 2-1/2” 

Carriage bolts

Center line

Center line

Vertical 

line

Vertical 

line

Lift 

handle

Lift 

handle

Lift 

handle

Center 

stile

Center stile

Center stile

Center stile

3-7/8”

3-7/8”

Horizontal 

line

Horizontal 

line

(2) 1/4”- 20

Flange hex nuts

(2) 1/4” x 1” 

Washers

11

Summary of Contents for 6600

Page 1: ...Installation Instructions 7 Counterbalance Installation Instructions 14 Optional Installation 20 Trolley Arm Hookup 20 Inside Lock 20 Pull Down Rope 20 Interior Lite Caulking 20 Maintenance 21 Cleani...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...2 1 to 14 0 12 15 Radius 187 5 4763 mm See NOTE HEADROOM REQUIREMENTS Track Type Space Needed 12 Radius 12 1 2 318 mm 15 Radius 14 1 2 368 mm Weatherstrips Level header Finished Door width Jambs Backr...

Page 4: ...IV 4 6 6 21 18 18 N A 21 6 9 21 21 18 21 7 0 21 21 21 21 7 3 21 21 21 24 7 6 24 21 21 24 7 9 24 24 21 24 8 0 24 24 24 24 5 8 3 21 21 18 18 N A 21 8 6 21 21 21 18 21 8 9 21 21 21 21 21 9 0 21 21 21 21...

Page 5: ...tchet wrench Tape measure Pliers Wire cutters Flat tip screwdriver Phillips head screwdriver Wrenches 3 8 7 16 1 2 9 16 5 8 3 Ratchet extension Sockets 7 16 1 2 9 16 5 8 Vise clamps Hammer Step ladder...

Page 6: ...ft Hand And Right Hand Angle Mount Vertical Track Assembly J TORSION SPRING ASSEMBLY AS REQUIRED J1 Left Hand and Right Hand Torsion Springs As Required J2 Counterbalance Lift Cables J3 Left Hand And...

Page 7: ...ft hand horizontal track Left hand horizontal track angle Quick Install tabs NOTE Repeat the same process for the right hand side Or Bottom Weather Seal 3 NOTE Refer to door section identification loc...

Page 8: ...er holes 3 Track Bottom corner bracket Bottom section Long stem track roller 8 1 4 20 x 7 8 Self drilling screws Track roller carrier STD facing UP Roller spacer Side view of track roller carrier s In...

Page 9: ...7 8 Self drilling screw locations Double Endstiles Endcaps Typical section Strut 1 4 20 x 7 8 Self drilling screw locations Center hinge s Center hinge s Typical bottom corner brackets Strut 2 1 4 20...

Page 10: ...op of Lock section Lock Intermediate s Section Strutting Schedule Door Height Of Sections Door Width 12 0 14 0 15 0 18 0 20 0 8 3 10 0 5 2 Strut Top of Intermediate I section 2 Struts Top of Intermedi...

Page 11: ...he lock second section locate the vertical center stile Using the illustra tions below position and center the lift handle on the lock second section as shown IMPORTANT THE LIFT HANDLE S NEEDS TO BE V...

Page 12: ...3 8 to 5 8 Spacing Bottom section 15R QI 12R QI Floor Track roller 15R FA Vertical track FOR RIVETED VERTICAL TRACK ASSEMBLY Loosely fasten jamb brackets and flag angle to the jamb using 5 16 x 1 5 8...

Page 13: ...ACHED TO THE TOP SECTION OF THE DOOR IF ONE HAS BEEN PROVIDED ALONG WITH ANY STRUTS PROVIDED WITH THE DOOR IF A WAYNE DALTON OPERATOR TROLLEY BRACKET WAS NOT PROVIDED WITH YOUR DOOR THAN USE THE ONE P...

Page 14: ...3 8 16 hex nut Repeat for other side Remove nail that was temporally holding the top section in position IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE T...

Page 15: ...location Center bracket bushing assembly 5 16 x 1 5 8 Hex head lag screw RED HEAD or 5 16 x 2 1 2 Hex head lag screw RED HEAD Vertical line Mounting surface 3 Minimum Horizontal line Vertical line Mo...

Page 16: ...TER BRACKET BEARINGS TORSION SPRINGS CABLE DRUMS MUST BE POSITIONED AS SHOWN Slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft Insert 1 key into the slot of bo...

Page 17: ...cable drum IMPORTANT VERIFY THAT THERE ARE NO OBSTRUCTIONS IN THE TRAVEL PATH OF THE DOOR SECTIONS OR COUNTERBALANCE LIFT CABLES NOTE Always assemble the left hand cable and cable drum first to help...

Page 18: ...NG CONE ONCE SET SCREWS CONTACT THE SHAFT TIGHTEN SCREWS ONE FULL TURN HIGH SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH DO NOT adjust repair or remove springs or parts to which springs are connec...

Page 19: ...s stated may be necessary If door rises off floor more than 2 ft under spring tension alone reduce spring tension If the door is hard to rise or drifts down on its own add spring tension A poorly bala...

Page 20: ...N DOORS WITH OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of...

Page 21: ...g Using painter s tape tape off all metal surfaces A premium quality latex house based finish paint is recommended for use over the factory latex based primer Painting the wood surfaces with at least...

Page 22: ...ket and all cable retention features including milford pins cotter pins clevis pins are under HIGH SPRING TENSION Adjustments and repairs must only be made by a trained door systems technician using p...

Page 23: ...eration or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts...

Page 24: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

Reviews: