background image

Top fixture 

base

(1) 5/16”-18 

Hex nut

Top fixture 

slide

(1) 5/16”-18 x 3/4” 

Carriage bolt

“L” Reinforcing 

bracket (if applicable)

Starting on the left hand side of the top section, align the lip of the top fixture base on top 

of the corner of the top section and even with the edge of the section. Place the strut on the 

top edge of the top section and on top of the top fixtures, as shown. Center the strut side to 

side on the section. Secure strut to the section using 1/4” - 20 x 7/8” self drilling screws at 

each end and at each center hinge(s) / dimple location(s). Secure the top fixture and the “L” 

reinforcement bracket (if applicable) to the top section through the end cap using 1/4” - 20 x 

11/16” self drilling screws.
If applicable, repeat for other top fixture assembly(s). Repeat the same process for other side. 

Insert short / long stem track roller into top fixture slide(s).

NOTE:

 If your door came with two top fixtures, then one top fixture and a short stem track 

roller are required for each side.

NOTE:

 If your door came with four top fixtures, then two top fixtures and a long stem track 

roller are required for each side.
The fixture will be tightened and adjusted later, in step, Adjusting Top Fixtures.

Top fixture 

base

End 

cap

Short stem 

track roller

Strut

Top section

“L” Reinforcing 

bracket (if applicable)

1/4”-20 x 11/16” 

Self drilling screws

Top fixture 

slide

1/4”-20 x 7/8” 

Self drilling screws

Top fixture 

bases

End cap

Long stem 

track roller

Top section

“L” Reinforcing bracket 

(if applicable)

(6) 1/4”-20 x 11/16” 

Self drilling screws

Top 

fixture 

slide

Top fixture 

slide

Strut

“L” Reinforcing brackets 

(if applicable)

(2) 1/4”-20 x 7/8” 

Self drilling screws

(2) 1/4”-20 x 7/8” 

Self drilling screws

Attaching Strut To Lock or Intermediate Sec-

tions

 

9

 

NOTE:

 Depending on the size of your door, your Lock or Intermediate(s) section may require 

struts.
Using sawhorses, lay the Lock / Intermediate section on a flat smooth surface. Referring 

to the Lock, Intermediate(s) Section Strutting Schedule below, determine if your Lock or 

Intermediate(s) is required for strutting.

Lock, Intermediate(s) Section Strutting Schedule

Door Height

# Of Sections

Door Width

12’0” - 14’0”

15’0” - 18’0”

20’0”

6’6” - 8’0”

4

2” Strut, Top of 

Lock section

2” Struts, Top 

of Intermediate 

I section, Top of 

Lock section

3” Struts, Top 

of Intermediate 

I section, Top of 

Lock section

Lock, Intermediate(s) Section Strutting Schedule

Door Height

# Of Sections

Door Width

12’0” - 14’0”

15’0” - 18’0”

20’0”

8’3” - 10’0”

5

2” Strut, Top of 

Intermediate I 

section

2” Struts, Top of 

Intermediate II 
section, Top of 

Intermediate I 

section, Top of 

Lock section

3” Struts, Top of 

Intermediate II 
section, Top of 

Intermediate I 

section, Top of 

Lock section

10’3” - 12’0”

6

2” Struts, Top of 

Intermediate III 

section, Top of 

Intermediate I 

section

3” Struts, Top of 

Intermediate III 

section, Top of 

Intermediate I 

section,

3” Struts, Top of 

Intermediate III 

section, Top of 
Intermediate II 
section, Top of 

Intermediate I 

section, Top of 

Lock section

12’2” - 14’0”

7

2” Struts, Top of 

Intermediate V 
section, Top of 

Intermediate III 

section, Top of 

Intermediate I 

section

3” Struts, Top of 

Intermediate VII 

section, Top of 
Intermediate V 
section, Top of 

Intermediate III 

section, Top of 

Intermediate I 

section,

3” Struts, Top of 

Intermediate V 
section, Top of 

Intermediate IV 

section, Top of 

Intermediate III 

section, Top of 
Intermediate II 
section, Top of 

Intermediate I 

section, Top of 

Lock section

Place the strut on the appropriate section up against the bottom of the hinges. Center the 

strut side to side on the section. Secure the strut to the section using (2) 1/4” - 20 x 7/8” self 

drilling screws at each end hinge location and (2) 1/4” - 20 x 7/8” self drilling screws at each 

center hinge(s) / dimple location(s). 

Single Endstiles:

Endcaps

Typical section

Strut

1/4”-20 x 7/8” Self drilling screw locations

Double Endstiles:

Endcaps

Typical section

Strut

1/4”-20 x 7/8” Self drilling screw locations

Center hinge(s)

Center hinge(s)

Attaching Inside Lift Handles

 

10

 

NOTE:

 Refer to door section identification, located in the pre-installation section of this 

manual to determine what size sections you need to use as your bottom section and lock 

(second) section.
Starting on the left hand side and on the inside portion of bottom section, position the inside 

lift handle on top of the end cap. Keeping the inside lift handle vertically aligned and centered 

on the end cap. Secure the lift handle to end cap using (2) 1/4” - 20 x 11/16” self-drilling 

screws. Next, install the second inside lift handle in the same manner as the first onto the 

lock section (second section).

IMPORTANT: 

THE INSIDE LIFT HANDLES NEED TO BE VERTICALLY ALIGNED WITH EACH 

OTHER.

Lift handle

End cap

Bottom and or 

Lock section

(2) 1/4”-20 x 11/16” 

Self drilling screws

Lift handle 

installed

End cap

Bottom and or 

Lock section

Attaching Outside Pull Handles

 

11

 

10

Summary of Contents for 6600

Page 1: ...Installation Instructions 7 Counterbalance Installation Instructions 14 Optional Installation 20 Trolley Arm Hookup 20 Inside Lock 20 Pull Down Rope 20 Interior Lite Caulking 20 Maintenance 21 Cleani...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...2 1 to 14 0 12 15 Radius 187 5 4763 mm See NOTE HEADROOM REQUIREMENTS Track Type Space Needed 12 Radius 12 1 2 318 mm 15 Radius 14 1 2 368 mm Weatherstrips Level header Finished Door width Jambs Backr...

Page 4: ...IV 4 6 6 21 18 18 N A 21 6 9 21 21 18 21 7 0 21 21 21 21 7 3 21 21 21 24 7 6 24 21 21 24 7 9 24 24 21 24 8 0 24 24 24 24 5 8 3 21 21 18 18 N A 21 8 6 21 21 21 18 21 8 9 21 21 21 21 21 9 0 21 21 21 21...

Page 5: ...tchet wrench Tape measure Pliers Wire cutters Flat tip screwdriver Phillips head screwdriver Wrenches 3 8 7 16 1 2 9 16 5 8 3 Ratchet extension Sockets 7 16 1 2 9 16 5 8 Vise clamps Hammer Step ladder...

Page 6: ...ft Hand And Right Hand Angle Mount Vertical Track Assembly J TORSION SPRING ASSEMBLY AS REQUIRED J1 Left Hand and Right Hand Torsion Springs As Required J2 Counterbalance Lift Cables J3 Left Hand And...

Page 7: ...ft hand horizontal track Left hand horizontal track angle Quick Install tabs NOTE Repeat the same process for the right hand side Or Bottom Weather Seal 3 NOTE Refer to door section identification loc...

Page 8: ...er holes 3 Track Bottom corner bracket Bottom section Long stem track roller 8 1 4 20 x 7 8 Self drilling screws Track roller carrier STD facing UP Roller spacer Side view of track roller carrier s In...

Page 9: ...7 8 Self drilling screw locations Double Endstiles Endcaps Typical section Strut 1 4 20 x 7 8 Self drilling screw locations Center hinge s Center hinge s Typical bottom corner brackets Strut 2 1 4 20...

Page 10: ...op of Lock section Lock Intermediate s Section Strutting Schedule Door Height Of Sections Door Width 12 0 14 0 15 0 18 0 20 0 8 3 10 0 5 2 Strut Top of Intermediate I section 2 Struts Top of Intermedi...

Page 11: ...he lock second section locate the vertical center stile Using the illustra tions below position and center the lift handle on the lock second section as shown IMPORTANT THE LIFT HANDLE S NEEDS TO BE V...

Page 12: ...3 8 to 5 8 Spacing Bottom section 15R QI 12R QI Floor Track roller 15R FA Vertical track FOR RIVETED VERTICAL TRACK ASSEMBLY Loosely fasten jamb brackets and flag angle to the jamb using 5 16 x 1 5 8...

Page 13: ...ACHED TO THE TOP SECTION OF THE DOOR IF ONE HAS BEEN PROVIDED ALONG WITH ANY STRUTS PROVIDED WITH THE DOOR IF A WAYNE DALTON OPERATOR TROLLEY BRACKET WAS NOT PROVIDED WITH YOUR DOOR THAN USE THE ONE P...

Page 14: ...3 8 16 hex nut Repeat for other side Remove nail that was temporally holding the top section in position IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE T...

Page 15: ...location Center bracket bushing assembly 5 16 x 1 5 8 Hex head lag screw RED HEAD or 5 16 x 2 1 2 Hex head lag screw RED HEAD Vertical line Mounting surface 3 Minimum Horizontal line Vertical line Mo...

Page 16: ...TER BRACKET BEARINGS TORSION SPRINGS CABLE DRUMS MUST BE POSITIONED AS SHOWN Slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft Insert 1 key into the slot of bo...

Page 17: ...cable drum IMPORTANT VERIFY THAT THERE ARE NO OBSTRUCTIONS IN THE TRAVEL PATH OF THE DOOR SECTIONS OR COUNTERBALANCE LIFT CABLES NOTE Always assemble the left hand cable and cable drum first to help...

Page 18: ...NG CONE ONCE SET SCREWS CONTACT THE SHAFT TIGHTEN SCREWS ONE FULL TURN HIGH SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH DO NOT adjust repair or remove springs or parts to which springs are connec...

Page 19: ...s stated may be necessary If door rises off floor more than 2 ft under spring tension alone reduce spring tension If the door is hard to rise or drifts down on its own add spring tension A poorly bala...

Page 20: ...N DOORS WITH OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of...

Page 21: ...g Using painter s tape tape off all metal surfaces A premium quality latex house based finish paint is recommended for use over the factory latex based primer Painting the wood surfaces with at least...

Page 22: ...ket and all cable retention features including milford pins cotter pins clevis pins are under HIGH SPRING TENSION Adjustments and repairs must only be made by a trained door systems technician using p...

Page 23: ...eration or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts...

Page 24: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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