Water Specialist WS2H Service Manual Download Page 12 | Manualshive

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Page 12

WS2H and WS3 Drawings and Service Manual

RINSE

SOFT WATER REFILL

Rinse water
to drain

Raw Water

Inlet

Raw Water

Inlet

Raw/Hard Water is bypassed
during regeneration

Treated Water Supply

Refill port to refill
tube for treated water

Treated Water to

Regenerant Tank

Treated water

from Refill Tube

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Summary of Contents for WS2H

Page 1: ...AS KEROSENE BENZENE GASOLINE ETC MAY DAMAGE PRODUCTS THAT CONTAIN O RINGS OR PLASTIC COMPONENTS EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO LEAK DO NOT USE THE PRODUCT S CONTAINED IN THIS...

Page 2: ...Page 2 WS2H and WS3 Drawings and Service Manual...

Page 3: ...Assembly 19 Brine Valve Body and Injector Components 20 Base Tank Adapters 21 V3158 04 2 Drain Elbow Male NPT without silencer 22 V3008 05 2 Drain Fitting 1 Straight Male NPT without silencer 23 V307...

Page 4: ...ccuracy Flow Range WS2H Valve Internal Meter 5 1 5 125 gpm 5 7 473 lpm WS3 Valve Optional External Meter 5 3 5 350 gpm 13 3 1325 lpm Regenerant Refill Rate WS2H and WS3 Valves Variable Shipped from Fa...

Page 5: ...1 or 1 13 24 VAC V34612 WS2H 3 AC ADAPTER V3461EU WS2H 3 AC ADAPTER EU V3461UK WS2H 3 AC ADAPTER UK 20 VAC3 V3461 01 WS2H 3 AC ADAPTER 20V V3461EU 01 WS2H 3 AC ADAPTER EU 20V V3461UK 01 WS2H 3 AC ADAP...

Page 6: ...Page 6 WS2H and WS3 Drawings and Service Manual BRINE REFILL DRAIN INLET OUTLET INTERNAL FLOW METER BRINE REFILL OUTLET DRAIN INLET Installation WS2H CONTROL VALVE TOP VIEW WS3 CONTROL VALVE TOP VIEW...

Page 7: ...ds Use of pipe dope may break down the plastics in the control valve When servicing the valve water may leak from the valve Water from the valve may create a slip hazard Clean up water spills Disconne...

Page 8: ...ve the control valve where possible Discharge the drain line through an air gap to a receptacle in accordance with local plumbing codes IMPORTANT Never insert a drain line directly into a drain sewer...

Page 9: ..._______________________ Installer s _______________________________________________ Phone Number ____________________________________________ Application Type Softener _______ Other __________________...

Page 10: ...and WS3 Drawings and Service Manual WS2H Control Valve Cycle Positions SERVICE BACKWASH Treated Water Supply Raw Water Inlet Raw Hard Water is bypassed during regeneration Backwash water to drain Raw...

Page 11: ...ssed during regeneration Regenerant water to drain Raw Water Inlet Regenerant solution being drawn in Injector feed water from Raw Water Inlet supply Raw Hard Water is bypassed during regeneration Slo...

Page 12: ...NSE SOFT WATER REFILL Rinse water to drain Raw Water Inlet Raw Water Inlet Raw Hard Water is bypassed during regeneration Treated Water Supply Refill port to refill tube for treated water Treated Wate...

Page 13: ...Drawings and Service Manual Page 13 WS3 Control Valve Cycle Positions SERVICE BACKWASH Treated Water Outlet Raw Water Inlet Raw Water Inlet Raw Hard Water is bypassed during regeneration Backwash Wat...

Page 14: ...ard Water is bypassed during regeneration Backwash Water to Drain Regenerant solution being drawn in Injector feed water from Raw Water Inlet supply Raw Water Inlet Raw Hard Water is bypassed during r...

Page 15: ...NSE SOFT WATER REFILL Raw Water Inlet Raw Hard Water is bypassed during regeneration Rinse Water to Drain Raw Water Inlet Treated Water Supply Treated Water to Regenerant Tank Treated water from Refil...

Page 16: ...ASY 1 8 V3110 WS1 DRIVE GEAR 12X36 3 9 V3109 WS1 DRIVE GEAR COVER 1 Not Shown V3461 WS2H 3 AC ADAPTER shipped less cord 1 See Table 2 Software and Power Supply Compatibility for option selection V3461...

Page 17: ...1 18 V3276 WS2H 3 BOLT HEX SS 5 16 18X1 3 4 1 19 V3269 WS2H 3 NUT 5 16 18 SS HEX 1 Not Shown D1300 01 TOP BAFFLE DFSR CLACK 2 63MM 1 In 2008 a modification was made to Meter Housings to use V3632 WS1...

Page 18: ...344 1 6 V3666 01 WS3 PISTON 1 7 V3238 01 WS2H 3 BRINE PISTON 1 8 V3092 WS3 STACK ASY 1 Not Shown V3468 WS2H 3 PLUG 1 4 HEX NPT included when ordering V3667 03 2 V3465 WS2H 3 PLUG 1 4 HEX BSPT included...

Page 19: ...AXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM CLACK CORPORATION VALVES ONLY V3221 WIRE HARNESS RED WHITE BLACK RED AND WHITE LEADS NOT INSERTED IN HOUSING BLACK V3095 WS3 Meter NPT MxF Asse...

Page 20: ...R ASY G V3010 2H WS2 2H 3 INJECTOR ASY H Not Shown V3499 WS2H 3 FITTING CAP 1 IN THREADED 1 1 Not Shown V3797 WS1 FTG 1 PVC MALE BSPT ELBOW BSPT Only BSPT Only V3236 04 WS2H INJECTOR TUBE ASY A thru H...

Page 21: ...8X2 SS 12 12 2 V3293 WS2H WASHER SS 5 16 FLAT 24 24 3 V3445 WS2H WASHER SPLIT LOCK 5 16 SS 12 12 4 V3447 WS2H NUT HEX 5 16 8 FULL SS 12 12 5 COR60FL O RING 6 FLANGE ADAPTER 1 1 6 V3261 01 WS2H FLANGE...

Page 22: ...S1 DLFC 1 3 gpm for 3 4 V3162 017 WS1 DLFC 1 7 gpm for 3 4 V3162 022 WS1 DLFC 2 2 gpm for 3 4 V3162 027 WS1 DLFC 2 7 gpm for 3 4 V3162 032 WS1 DLFC 3 2 gpm for 3 4 V3162 042 WS1 DLFC 4 2 gpm for 3 4 V...

Page 23: ...DLFC MUST BE USED IF 1 FITTING IS USED V3190 100 WS1 DLFC 10 0 GPM FOR 1 V3190 110 WS1 DLFC 11 0 GPM FOR 1 V3190 130 WS1 DLFC 13 0 GPM FOR 1 V3190 150 WS1 DLFC 15 0 GPM FOR 1 V3190 170 WS1 DLFC 17 0...

Page 24: ...9BSPT V3080 V3080BSPT 1 V3081 WS15 RETAINER DLFC ASY 1 1 1 1 2 V3645 WS15 DLFC FLANGE OUTLET FNPT 1 1 V3645BSPT WS15 DLFC FLANGE OUTLET FBSPT 1 1 3 V3646 WS15 DLFC FLANGE INLET MNPT 1 1 4 V3388 WS125...

Page 25: ...5 WS1 DLFC 7 5 gpm for 3 4 V3162 090 WS1 DLFC 9 0 gpm for 3 4 V3162 100 WS1 DLFC 10 0 gpm for 3 4 V3190 090 WS1 DLFC 9 0 gpm for 1 V3190 100 WS1 DLFC 10 0 gpm for 1 V3190 110 WS1 DLFC 11 0 gpm for 1 V...

Page 26: ...B indicates BSPT N indicates NPT 2 4 1 3 1 6 6 5 Assemblies are shipped without drain line flow control DLFC washers Assembly instructions 1 Determine the desired flow rate Select a combination of V3...

Page 27: ...AR PLAIN 3 6 V3264 WS2 BYPASS REDUCTION GEAR AXLE 3 7 V3292 WS2 SCREW BSHD SS 1 4 20X1 1 2 4 8 V3059 WS1 5 2ALT 2BYPAS AUTODRIVEASY 1 9 V3298 01 WS2 ALT VALVE BODY NPT 1 V3298BSPT 01 WS2 ALT VALVE BOD...

Page 28: ...DRIVE ASY 1 1 9 V3634 01 MAV NOHWBY 2 PISTON 1 1 10 V3077 MAV NOHWBY 2 STACK ASY 1 1 11 V3633 01 WS2 MAV BODY NPT 1 N A V3633 01BSPT WS2 MAV BODY BSPT N A 1 Not Shown V3474 WS ALT CONNECT CORD 8FT BL...

Page 29: ...20 X 1 1 4 BHSCS SS 5 32 HEX ALLEN WRENCH REQUIRED 4 4 8 V3078 MAV NOHWBY 2 DRIVE ASY 1 1 9 V3634 01 MAV NOHWBY 2 PISTON 1 1 10 V3887 WS2 NHWBY STACK ASY 1 1 11 V3828 01 WS2 NHWBY BODY M X F NPT 1 N A...

Page 30: ...TACK ASY 1 1 11 V3693 01 WS3 MAV BODY NPT 1 N A V3693BSPT 01 WS3 MAV BODY BSPT N A 1 Sold Separately V3475 12 WS2H WS3 SYSTEM CONNECTION CORD 12 FOOT RED One must be used for twin tank operation V3475...

Page 31: ...rder No Description Quantity V3099 V3099BSPT 1 V3696 WS3 MAV COVER 1 1 2 V3476 WS MOTOR ASY 8 FT 1 1 3 V3592 SCREW 8 1 PHPN T 25 SS 3 3 4 V3262 01 WS 1 5 2ALT 2BY REDUCGEARCVRASY 1 1 5 V3110 01 WS1 DR...

Page 32: ...SS BODY ASY NPT 1 1 V3057BSPT WS2H BYPASS BODY ASY BSPT Not Shown V3053 WS2H 2 1 2 GROOVELOCK CLAMP ASY 2 2 V3060 WS2H BYPASS AUTO NPT V3060BSPT WS2H BYPASS AUTO BSPT V3061BSPT WS2H BYPASS MANUAL BSPT...

Page 33: ...MPASY Drawing No Order No Description Quantity 1 V3053 WS2 2 1 2 GROOVELOCK CLAMP ASY 1 2 V3290 WS2 GROOVE LOCK SEAL 2 5 1 3 V3269 WS2H NUT 5 16 18 SS HEX 1 4 V3293 WS2H WASHER SS 5 16 FLAT 1 5 V3276...

Page 34: ...ypass Drive Could Not Drive Offline 15011 Run Time To Short Bypass Drive Could Not Drive Online 16001 Communication Lost With Unit 2 16002 Communication Lost With Unit 3 16003 Communication Lost With...

Page 35: ...does not indicate that water is flowing Refer to user instructions for how the display indicates water is flowing a Bypass isolation valve in bypass position b Meter is not connected to meter connecti...

Page 36: ...usted water quality is poor a Higher than anticipated water usage b Meter not registering c No regenerant or low level of regenerant in regenerant tank d Control fails to draw in regenerant e Water qu...

Page 37: ...al inspection measure volume output into container 2 See Troubleshooting Guide 12 12 Control valve fails to draw in regenerant a Injector is plugged b Faulty regenerant piston c Regenerant line connec...

Page 38: ...ean or replace PC Board 16 Err 1002 Control valve motor ran too short and was unable to find the next cycle position and stalled a Foreign material is lodged in control valve b Mechanical binding c Ma...

Page 39: ...software with piston position 19 Err 15003 Motorized Bypass or MAV for NHBP valve motor ran too long and unable to find the proper park position Motorized Alternating Valve MAV No Hard Water Bypass N...

Page 40: ...or MAV for NHBP black drive pinion on motor Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 21 Err 15011 Motorized Bypass or MAV for NHBP valve motor r...

Page 41: ...with piston position c Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Then re program each valve to operate as single individual unit Re program the co...

Page 42: ...ion gears drive gear interface and check MAV for separate source black drive pinion on motor Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 25 Err 1800...

Page 43: ...otal Slow Rinse Draw 0 1 2 3 4 20 40 60 80 100 120 Pressure psi Flow Rate gpm Order No V3010 2C US Units Total Slow Rinse Draw 0 1 2 3 4 5 6 7 20 40 60 80 100 120 Pressure psi Flow Rate gpm Order No V...

Page 44: ...ric Units Total Slow Rinse Draw 0 10 20 30 40 50 60 100 200 300 400 500 600 700 800 900 Pressure kPa Flow Rate lpm Order No V3010 2A Metric Units Total Slow Rinse Draw 0 2 4 6 8 10 12 14 16 100 200 30...

Page 45: ...WS2H and WS3 Drawings and Service Manual Page 45...

Page 46: ...Page 46 WS2H and WS3 Drawings and Service Manual...

Page 47: ...5 V3110 01 WS1 DRIVE REDUCING GEAR PLAIN 3 PAGE 31 5 V3110 01 WS1 DRIVE REDUCING GEAR PLAIN 3 PAGE 32 5 V3110 01 WS1 DRIVE REDUCING GEAR PLAIN 3 9 18 2015 PAGE 19 WHEN INSTALLING THE METER MAKE SURE T...

Page 48: ...Page 48 WS2H and WS3 Drawings and Service Manual Form No V3215 9 13 2016 U S Patents 6 402 944 6 444 127 6 776 901...

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