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Page 8 

 

WS2H and WS3 Drawings and Service Manual

6. INLET/OUTLET PLUMBING:

 Connect to a supply line downstream of outdoor spigots. Install inlet and 

outlet shutoff valves for the control valve; see top view drawings for control valve inlet and outlet locations. 
Installation of a three valve bypass is recommended. If using plastic 

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 ttings ground the water conditioner 

per local electric codes. If an external water meter is used, install the water meter on the outlet side of the 
control valve. It is recommended that the meter assembly be installed horizontally or in a down

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 ow vertical 

position to reduce turbine bearing wear. The turbine assembly may be orientated in any direction. Remove 
the cover and drive bracket and thread the water meter cord through the hole in the back plate. Reinstall the 
drive bracket. Weave the cord through the strain relief on the backplate and connect the end to the three prong 
connector labeled FLOW on the printed circuit board. Re-install the cover.

7. Drain:

 Verify that the drain can handle the backwash rate of the water conditioner. Correctly size the drain 

line and install an appropriately sized drain line 

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 ow control. For WS2H and WS3 valves a drain line 

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 ow 

control are NOT supplied with a valve. For WS2H valves the drain outlet is 2” Female NPT or BSPT threads 
or 2.5” groove lock connection. For WS3 valves the drain port is 3” Female NPT or BSPT, no groove lock 
connection. If using copper, solder joints near the drain must be done prior to connecting the drain line 

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 ow 

control 

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 tting. Leave at least 6” (152.4 mm) between the drain line 

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 ow control 

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 tting and solder joints to 

prevent heat from damaging the 

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 ow control. Avoid elevating the drain line above the control valve where 

possible. Discharge the drain line through an air gap to a receptacle in accordance with local plumbing codes.

IMPORTANT: Never insert a drain line directly into a drain, sewer line, or trap. Always allow an air 
gap between the drain line and the receptacle to prevent back siphonage. 

8. Regeneration: 

If the control valve is to be used to regenerate the water conditioner with brine (saturated 

salt solution) or other regenerants. The WS2H and WS3 control valves regenerant port has a 1” 90° Male NPT 
threaded outlet connection that swivels 360°. To ensure acceptable operation of the injectors use 1” pipe to 
connect to the brine tank. Smaller drain line 

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 ow controls may result in the injector performance not matching 

the injector graphs. Use an adequately size drain line 

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 ow control to ensure proper brine draw.

See Table 3 for injector order number and size for tank diameter. An over

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 ow drain line from the regenerant 

tank that discharges into an acceptable drain is recommended, as a regenerant over

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 ow could damage 

furnishings or the building structure. Connect a line to the over

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 ow 

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 tting on the regenerant tank. If an 

over

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 ow 

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 tting is not already installed on the regenerant tank, install one. Do not elevate the over

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 ow drain 

line. Discharge the over

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 ow drain line through an air gap to a receptacle in accordance with local plumbing 

codes.

Table 3

WS2H and WS3 Valve Injector Order Information

Injector Order Number

Typical Tank Diameter

4

V3010-2A

18”

V3010-2B

21”

V3010-2C

24”

V3010-2D

30”

V3010-2E

36”

V3010-2F

42”

V3010-2G

48”

V3010-2H

63”

All injector graphs are at the end of this manual for total, slow rinse and draw 

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 ow rates.

 4

Actual injector size used may vary depending on the design and application of the system. Injectors in table are sized for a typical 

down

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 ow softener using standard mesh synthetic cation exchange media regenerating with sodium chloride.

Summary of Contents for WS2H

Page 1: ...AS KEROSENE BENZENE GASOLINE ETC MAY DAMAGE PRODUCTS THAT CONTAIN O RINGS OR PLASTIC COMPONENTS EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO LEAK DO NOT USE THE PRODUCT S CONTAINED IN THIS...

Page 2: ...Page 2 WS2H and WS3 Drawings and Service Manual...

Page 3: ...Assembly 19 Brine Valve Body and Injector Components 20 Base Tank Adapters 21 V3158 04 2 Drain Elbow Male NPT without silencer 22 V3008 05 2 Drain Fitting 1 Straight Male NPT without silencer 23 V307...

Page 4: ...ccuracy Flow Range WS2H Valve Internal Meter 5 1 5 125 gpm 5 7 473 lpm WS3 Valve Optional External Meter 5 3 5 350 gpm 13 3 1325 lpm Regenerant Refill Rate WS2H and WS3 Valves Variable Shipped from Fa...

Page 5: ...1 or 1 13 24 VAC V34612 WS2H 3 AC ADAPTER V3461EU WS2H 3 AC ADAPTER EU V3461UK WS2H 3 AC ADAPTER UK 20 VAC3 V3461 01 WS2H 3 AC ADAPTER 20V V3461EU 01 WS2H 3 AC ADAPTER EU 20V V3461UK 01 WS2H 3 AC ADAP...

Page 6: ...Page 6 WS2H and WS3 Drawings and Service Manual BRINE REFILL DRAIN INLET OUTLET INTERNAL FLOW METER BRINE REFILL OUTLET DRAIN INLET Installation WS2H CONTROL VALVE TOP VIEW WS3 CONTROL VALVE TOP VIEW...

Page 7: ...ds Use of pipe dope may break down the plastics in the control valve When servicing the valve water may leak from the valve Water from the valve may create a slip hazard Clean up water spills Disconne...

Page 8: ...ve the control valve where possible Discharge the drain line through an air gap to a receptacle in accordance with local plumbing codes IMPORTANT Never insert a drain line directly into a drain sewer...

Page 9: ..._______________________ Installer s _______________________________________________ Phone Number ____________________________________________ Application Type Softener _______ Other __________________...

Page 10: ...and WS3 Drawings and Service Manual WS2H Control Valve Cycle Positions SERVICE BACKWASH Treated Water Supply Raw Water Inlet Raw Hard Water is bypassed during regeneration Backwash water to drain Raw...

Page 11: ...ssed during regeneration Regenerant water to drain Raw Water Inlet Regenerant solution being drawn in Injector feed water from Raw Water Inlet supply Raw Hard Water is bypassed during regeneration Slo...

Page 12: ...NSE SOFT WATER REFILL Rinse water to drain Raw Water Inlet Raw Water Inlet Raw Hard Water is bypassed during regeneration Treated Water Supply Refill port to refill tube for treated water Treated Wate...

Page 13: ...Drawings and Service Manual Page 13 WS3 Control Valve Cycle Positions SERVICE BACKWASH Treated Water Outlet Raw Water Inlet Raw Water Inlet Raw Hard Water is bypassed during regeneration Backwash Wat...

Page 14: ...ard Water is bypassed during regeneration Backwash Water to Drain Regenerant solution being drawn in Injector feed water from Raw Water Inlet supply Raw Water Inlet Raw Hard Water is bypassed during r...

Page 15: ...NSE SOFT WATER REFILL Raw Water Inlet Raw Hard Water is bypassed during regeneration Rinse Water to Drain Raw Water Inlet Treated Water Supply Treated Water to Regenerant Tank Treated water from Refil...

Page 16: ...ASY 1 8 V3110 WS1 DRIVE GEAR 12X36 3 9 V3109 WS1 DRIVE GEAR COVER 1 Not Shown V3461 WS2H 3 AC ADAPTER shipped less cord 1 See Table 2 Software and Power Supply Compatibility for option selection V3461...

Page 17: ...1 18 V3276 WS2H 3 BOLT HEX SS 5 16 18X1 3 4 1 19 V3269 WS2H 3 NUT 5 16 18 SS HEX 1 Not Shown D1300 01 TOP BAFFLE DFSR CLACK 2 63MM 1 In 2008 a modification was made to Meter Housings to use V3632 WS1...

Page 18: ...344 1 6 V3666 01 WS3 PISTON 1 7 V3238 01 WS2H 3 BRINE PISTON 1 8 V3092 WS3 STACK ASY 1 Not Shown V3468 WS2H 3 PLUG 1 4 HEX NPT included when ordering V3667 03 2 V3465 WS2H 3 PLUG 1 4 HEX BSPT included...

Page 19: ...AXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM CLACK CORPORATION VALVES ONLY V3221 WIRE HARNESS RED WHITE BLACK RED AND WHITE LEADS NOT INSERTED IN HOUSING BLACK V3095 WS3 Meter NPT MxF Asse...

Page 20: ...R ASY G V3010 2H WS2 2H 3 INJECTOR ASY H Not Shown V3499 WS2H 3 FITTING CAP 1 IN THREADED 1 1 Not Shown V3797 WS1 FTG 1 PVC MALE BSPT ELBOW BSPT Only BSPT Only V3236 04 WS2H INJECTOR TUBE ASY A thru H...

Page 21: ...8X2 SS 12 12 2 V3293 WS2H WASHER SS 5 16 FLAT 24 24 3 V3445 WS2H WASHER SPLIT LOCK 5 16 SS 12 12 4 V3447 WS2H NUT HEX 5 16 8 FULL SS 12 12 5 COR60FL O RING 6 FLANGE ADAPTER 1 1 6 V3261 01 WS2H FLANGE...

Page 22: ...S1 DLFC 1 3 gpm for 3 4 V3162 017 WS1 DLFC 1 7 gpm for 3 4 V3162 022 WS1 DLFC 2 2 gpm for 3 4 V3162 027 WS1 DLFC 2 7 gpm for 3 4 V3162 032 WS1 DLFC 3 2 gpm for 3 4 V3162 042 WS1 DLFC 4 2 gpm for 3 4 V...

Page 23: ...DLFC MUST BE USED IF 1 FITTING IS USED V3190 100 WS1 DLFC 10 0 GPM FOR 1 V3190 110 WS1 DLFC 11 0 GPM FOR 1 V3190 130 WS1 DLFC 13 0 GPM FOR 1 V3190 150 WS1 DLFC 15 0 GPM FOR 1 V3190 170 WS1 DLFC 17 0...

Page 24: ...9BSPT V3080 V3080BSPT 1 V3081 WS15 RETAINER DLFC ASY 1 1 1 1 2 V3645 WS15 DLFC FLANGE OUTLET FNPT 1 1 V3645BSPT WS15 DLFC FLANGE OUTLET FBSPT 1 1 3 V3646 WS15 DLFC FLANGE INLET MNPT 1 1 4 V3388 WS125...

Page 25: ...5 WS1 DLFC 7 5 gpm for 3 4 V3162 090 WS1 DLFC 9 0 gpm for 3 4 V3162 100 WS1 DLFC 10 0 gpm for 3 4 V3190 090 WS1 DLFC 9 0 gpm for 1 V3190 100 WS1 DLFC 10 0 gpm for 1 V3190 110 WS1 DLFC 11 0 gpm for 1 V...

Page 26: ...B indicates BSPT N indicates NPT 2 4 1 3 1 6 6 5 Assemblies are shipped without drain line flow control DLFC washers Assembly instructions 1 Determine the desired flow rate Select a combination of V3...

Page 27: ...AR PLAIN 3 6 V3264 WS2 BYPASS REDUCTION GEAR AXLE 3 7 V3292 WS2 SCREW BSHD SS 1 4 20X1 1 2 4 8 V3059 WS1 5 2ALT 2BYPAS AUTODRIVEASY 1 9 V3298 01 WS2 ALT VALVE BODY NPT 1 V3298BSPT 01 WS2 ALT VALVE BOD...

Page 28: ...DRIVE ASY 1 1 9 V3634 01 MAV NOHWBY 2 PISTON 1 1 10 V3077 MAV NOHWBY 2 STACK ASY 1 1 11 V3633 01 WS2 MAV BODY NPT 1 N A V3633 01BSPT WS2 MAV BODY BSPT N A 1 Not Shown V3474 WS ALT CONNECT CORD 8FT BL...

Page 29: ...20 X 1 1 4 BHSCS SS 5 32 HEX ALLEN WRENCH REQUIRED 4 4 8 V3078 MAV NOHWBY 2 DRIVE ASY 1 1 9 V3634 01 MAV NOHWBY 2 PISTON 1 1 10 V3887 WS2 NHWBY STACK ASY 1 1 11 V3828 01 WS2 NHWBY BODY M X F NPT 1 N A...

Page 30: ...TACK ASY 1 1 11 V3693 01 WS3 MAV BODY NPT 1 N A V3693BSPT 01 WS3 MAV BODY BSPT N A 1 Sold Separately V3475 12 WS2H WS3 SYSTEM CONNECTION CORD 12 FOOT RED One must be used for twin tank operation V3475...

Page 31: ...rder No Description Quantity V3099 V3099BSPT 1 V3696 WS3 MAV COVER 1 1 2 V3476 WS MOTOR ASY 8 FT 1 1 3 V3592 SCREW 8 1 PHPN T 25 SS 3 3 4 V3262 01 WS 1 5 2ALT 2BY REDUCGEARCVRASY 1 1 5 V3110 01 WS1 DR...

Page 32: ...SS BODY ASY NPT 1 1 V3057BSPT WS2H BYPASS BODY ASY BSPT Not Shown V3053 WS2H 2 1 2 GROOVELOCK CLAMP ASY 2 2 V3060 WS2H BYPASS AUTO NPT V3060BSPT WS2H BYPASS AUTO BSPT V3061BSPT WS2H BYPASS MANUAL BSPT...

Page 33: ...MPASY Drawing No Order No Description Quantity 1 V3053 WS2 2 1 2 GROOVELOCK CLAMP ASY 1 2 V3290 WS2 GROOVE LOCK SEAL 2 5 1 3 V3269 WS2H NUT 5 16 18 SS HEX 1 4 V3293 WS2H WASHER SS 5 16 FLAT 1 5 V3276...

Page 34: ...ypass Drive Could Not Drive Offline 15011 Run Time To Short Bypass Drive Could Not Drive Online 16001 Communication Lost With Unit 2 16002 Communication Lost With Unit 3 16003 Communication Lost With...

Page 35: ...does not indicate that water is flowing Refer to user instructions for how the display indicates water is flowing a Bypass isolation valve in bypass position b Meter is not connected to meter connecti...

Page 36: ...usted water quality is poor a Higher than anticipated water usage b Meter not registering c No regenerant or low level of regenerant in regenerant tank d Control fails to draw in regenerant e Water qu...

Page 37: ...al inspection measure volume output into container 2 See Troubleshooting Guide 12 12 Control valve fails to draw in regenerant a Injector is plugged b Faulty regenerant piston c Regenerant line connec...

Page 38: ...ean or replace PC Board 16 Err 1002 Control valve motor ran too short and was unable to find the next cycle position and stalled a Foreign material is lodged in control valve b Mechanical binding c Ma...

Page 39: ...software with piston position 19 Err 15003 Motorized Bypass or MAV for NHBP valve motor ran too long and unable to find the proper park position Motorized Alternating Valve MAV No Hard Water Bypass N...

Page 40: ...or MAV for NHBP black drive pinion on motor Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 21 Err 15011 Motorized Bypass or MAV for NHBP valve motor r...

Page 41: ...with piston position c Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Then re program each valve to operate as single individual unit Re program the co...

Page 42: ...ion gears drive gear interface and check MAV for separate source black drive pinion on motor Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 25 Err 1800...

Page 43: ...otal Slow Rinse Draw 0 1 2 3 4 20 40 60 80 100 120 Pressure psi Flow Rate gpm Order No V3010 2C US Units Total Slow Rinse Draw 0 1 2 3 4 5 6 7 20 40 60 80 100 120 Pressure psi Flow Rate gpm Order No V...

Page 44: ...ric Units Total Slow Rinse Draw 0 10 20 30 40 50 60 100 200 300 400 500 600 700 800 900 Pressure kPa Flow Rate lpm Order No V3010 2A Metric Units Total Slow Rinse Draw 0 2 4 6 8 10 12 14 16 100 200 30...

Page 45: ...WS2H and WS3 Drawings and Service Manual Page 45...

Page 46: ...Page 46 WS2H and WS3 Drawings and Service Manual...

Page 47: ...5 V3110 01 WS1 DRIVE REDUCING GEAR PLAIN 3 PAGE 31 5 V3110 01 WS1 DRIVE REDUCING GEAR PLAIN 3 PAGE 32 5 V3110 01 WS1 DRIVE REDUCING GEAR PLAIN 3 9 18 2015 PAGE 19 WHEN INSTALLING THE METER MAKE SURE T...

Page 48: ...Page 48 WS2H and WS3 Drawings and Service Manual Form No V3215 9 13 2016 U S Patents 6 402 944 6 444 127 6 776 901...

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