Warner Electric PB-500 Pin Drive Installation Instructions Manual Download Page 4 | Manualshive

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Warner Electric • 800-825-9050

P-0204-WE • 819-0485

Step 1

Place straight springs over armature bosses on back
side of armature . (Figure 5)

Step 2

Place armature hub over straight springs .

Straight springs must fit into

the grooves in armature hub. (Figure 6)

Step 3

Compress conical spring against retainer ring by sliding
detent spring towards head of pin . (All 3 pins) (Figure 7)

Figure 4

Drive Pin

Conical

Spring

Retainer

Detent

Spring

Straight

Spring

Armature

Armature

Hub

Armature

Boss

Figure 5

Figure 6

Figure 7

The assembly procedure for the autogap accessory is as
follows:

Send Quote Requests to [email protected]

Call +1(800)985-6929 To Order or Order Online At Warnerelectricparts.com

Send Quote Requests to [email protected]

Call +1(800)985-6929 To Order or Order Online At Warnerelectricparts.com

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Summary of Contents for PB-500 Pin Drive

Page 1: ...819 0485 Installation Instructions Send Quote Requests to info automatedpt com Call 1 800 985 6929 To Order or Order Online At Warnerelectricparts com Send Quote Requests to info automatedpt com Call 1 800 985 6929 To Order or Order Online At Warnerelectricparts com ...

Page 2: ...nstructions in this manual care ful ly to ensure safe reliable operation All stated or implied manufacturer warranties are voided if this product is not installed in accordance with these instructions Failure to follow these instructions may result in product damage equipment damage and serious or fatal injury to personnel PB 500 Pin Drive PB 500 Spline Drive PB 650 Pin Drive Send Quote Requests t...

Page 3: ... 2 Figure 3 C Assembling the Armature Hub Assemble the armature to the armature hub with the autogap mounting accessory Refer to Figure 4 The hub is reversible The side on which the armature is mounted will depend on the direction in which the taperlock bushing must enter The autogap assembly is a double spring device which allows for automatic armature clearance and adjustment for wear The smalle...

Page 4: ...ring by sliding detent spring towards head of pin All 3 pins Figure 7 Figure 4 Drive Pin Conical Spring Retainer Detent Spring Straight Spring Armature Armature Hub Armature Boss Figure 5 Figure 6 Figure 7 The assembly procedure for the autogap accessory is as follows Send Quote Requests to info automatedpt com Call 1 800 985 6929 To Order or Order Online At Warnerelectricparts com Send Quote Requ...

Page 5: ... position must not be disturbed during completion of assembly Figure 9 Figure 9 Figure 8 Figure 10 D Mounting the Armature Assembly The armature and armature hub are mounted on the shaft with a taperlock bushing All parts must be clean and free from burrs and chips before assembling 1 Place the bushing into the hub and insert the key The key is a side to side fit and should not contact the top of ...

Page 6: ...net within the required tolerances Figure 1 2 A machined pilot diameter is provided on the magnet mounting flange refer to illustrations to aid in the proper positioning of the magnet 3 Once the mounting surface has been prepared the magnet is bolted in place with capscrews and lock washers Figure 2 Figure 1 Figure 2 Figure 3 4 Use a dial indicator to check the unit for concentric ity and squarene...

Page 7: ... as sem bly of the hub Step 3 Holding the armature with the segmented side up press the armature onto the splined hub This is most easily done by applying firm back and forth pressure Figure 4 Step 4 Push the assembly up against the retainer ring Figure 4 Figure 5 D Mounting the Armature Hub Assembly 1 Slide the armature hub assembly onto the shaft until the armature face touches the magnet face 2...

Page 8: ...sembling the Armature Hub Assemble the armature to the armature hub with the autogap mounting accessory Refer to Figure 4 The hub is reversible The side on which the armature is mounted will depend on the direction in which the taperlock bushing must enter The autogap assembly is a double spring device which allows for automatic armature clearance and adjustment for wear The smaller or conical spr...

Page 9: ... 3 Compress conical spring against retainer ring by sliding detent spring towards head of pin All 4 pins Figure 7 Step 4 Insert assembled drive pins through armature hub through the straight springs and into the threaded armature bosses Apply grade AA Loctite Sealant on drive pin threads Figure 8 Figure 7 Figure 8 Send Quote Requests to info automatedpt com Call 1 800 985 6929 To Order or Order On...

Page 10: ...out the life of the unit Figure 10 4 Securely fasten the armature assembly to the shaft by alternately tightening each setscrew During the tightening process the bushing should be tapped lightly to make certain it seats in properly Step 5 Tighten drive pins until shoulders of pins are against face of armature bosses Since threads are class No 3 fit pins may seem to bind Step 6 Compress the retaine...

Page 11: ... Milliseconds 38 35 30 50 50 50 Notes Build up time equals current to approximately 90 of steady state value and flux to 90 Decay time equals current to approximately 10 of steady state value and flux to 10 Approximately because current leads or lags flux by a small amount Send Quote Requests to info automatedpt com Call 1 800 985 6929 To Order or Order Online At Warnerelectricparts com Send Quote...

Page 12: ...sher head hex screw 9 into round hole in base of conduit box Place terminal ring 9 1 over screw before inserting Snap two wire grommets 6 into square holes in con duit box base The grommet crowns should be toward the outside of the box and the rubber flanges should be on both sides of the conduit box Push two terminal spacers 7 through rubber grom mets using the correct terminal spacers See Figure...

Page 13: ...ber caps to the magnet or field terminals using two No 8 brass screws 11 and ring terminals 9 1 The stripped wires can wrap around the screw between the terminal ring and the screw head or other ring type terminals may be used Electrical supply connections must conform to local electrical codes Install plug 12 into cover hole Step 6 AC Connection When a CBC 100 power supply is used refer to instal...

Page 14: ...ry if maximum life is to be obtained Where units are used near gear boxes or transmis sions requiring frequent lubrication means should be provided to protect the friction surfaces from oil and grease to prevent serious loss of torque Oil and grease accidently reaching the friction surfac es may be removed by wiping with a rag dampened with a suitable cleaner which leaves no residue In performing ...

Page 15: ...0485 15 Notes Send Quote Requests to info automatedpt com Call 1 800 985 6929 To Order or Order Online At Warnerelectricparts com Send Quote Requests to info automatedpt com Call 1 800 985 6929 To Order or Order Online At Warnerelectricparts com ...

Page 16: ...tside Mounted Offset Backing Plate Outside Mounted Flush Backing Plate See page 22 for details on Bushings 5 Sq 6 500 6 498 Removable plug in ends for 1 2 conduit 208 201 dia 8 holes equally spaced on 2 375 dia 399 389 dia 4 holes equally spaced on 5 875 dia 5 062 Max 45 3 750 3 953 062 When New 5 078 Dia 2 065 2 063 Pilot Dia 390 Max 8 32 UNC 3A 1 062 Min Running Clearance 515 Max 3 8 16 UNC 2A 1...

Page 17: ...ature Hub 5300 541 004 1 2 Armature 5300 111 002 1 3 Autogap Accessory 5200 101 009 3 4A Mounting Accessory I M 5102 101 001 2 4B Mounting Accessory O M 5300 101 008 1 5A Magnet I M 1 6 Volt 5300 631 002 24 Volt 5300 631 003 90 Volt 5300 631 005 5A 1 Terminal Accessory 5311 101 001 1 5B Magnet O M Offset 1 90 Volt 5300 631 014 5B 1 Terminal Accessory 5311 101 001 1 5C Magnet O M Flush 1 6 Volt 530...

Page 18: ...Mounting holes are within 008 of true position relative to pilot diameter MAGNET VIEW Inside Outside Mounted ARMATURE VIEW Outside Mounted Flush Backing Plate 5 140 Dia 3 953 515 Max 8 32 UNC 3A 390 Max 3 8 16 UNC 2A 062 When New 2 312 Max 1 546 1 031 1 187 1 093 1 171 1 203 171 Max 2 687 Dia 2 065 2 063 Pilot Dia 1 281 2 390 Max 375 1 093 3 750 208 201 dia 8 holes equally spaced on 2 375 dia 5 06...

Page 19: ... 5200 541 005 1 1 8 Bore 5200 541 006 1 1 4 Bore 5200 541 007 2 Armature Assembly 5230 111 002 1 2 1 Armature 1 Segmented 5230 111 001 Solid 110 0076 2 2 Retainer Ring 748 0355 1 2 3 Autogap Spring 808 0412 1 2 4 Retainer Plate 748 0364 1 2 5 Screw 797 0028 3 3A Mounting Accessory I M 5102 101 001 2 3B Mounting Accessory O M 5300 101 008 1 4A Magnet I M 1 6 Volt 5300 631 002 24 Volt 5300 631 003 9...

Page 20: ...ET VIEW Inside Outside Mount ed See page 22 for details on Bushings 8 000 7 998 Pilot Dia 5 765 Max 45 6 500 Sq 358 338 dia 4 holes equally spaced on 3 688 dia 358 338 dia 4 holes equally spaced on 7 250 dia Removable plug in ends for 1 2 conduit 3 750 2 822 2 820 Pilot Dia Reversible Hub 5 16 18 UNC 3A 062 Min Running Clearance 546 Max 062 When New 937 4 640 1 6 50 Dia 4 375 Dia 2 953 Max 1 265 1...

Page 21: ...gap Accessory 5181 101 010 4 2 Bushing 1 1 2 to 1 5 8 Bore 180 0326 to 180 0344 3 Armature Hub 5207 541 002 1 4 Armature 5281 111 002 1 5A Magnet Inside Mounted 1 6 Volt 5369 631 003 24 Volt 5369 631 006 90 Volt 5369 631 005 5A 1 Terminal Accessory 5311 101 001 1 5B Magnet Outside Mounted 1 6 Volt 5369 631 009 24 Volt 5369 631 012 90 Volt 5369 631 011 5B 1 Terminal Accessory 5311 101 001 1 6 Mount...

Page 22: ...3 16 x 3 32 180 0159 13 16 3 16 x 3 32 180 0160 7 8 3 16 x 3 32 180 0161 15 16 1 4 x 1 8 180 0162 1 1 4 x 1 8 180 0163 1 1 16 1 4 x 1 8 180 0164 1 1 8 1 4 x 1 8 180 0165 1 3 16 1 4 x 1 8 180 0166 1 1 4 1 4 x 1 8 180 0167 Shaft Size Keyway Size Bushing Number Warner Electric Dodge 1 2 1 8 x 1 16 180 0326 1610 9 16 1 8 x 1 16 180 0327 5 8 3 16 x 3 32 180 0328 11 16 3 16 x 3 32 180 0329 3 4 3 16 x 3 ...

Page 23: ...0485 23 Notes Send Quote Requests to info automatedpt com Call 1 800 985 6929 To Order or Order Online At Warnerelectricparts com Send Quote Requests to info automatedpt com Call 1 800 985 6929 To Order or Order Online At Warnerelectricparts com ...

Page 24: ...ective product and in no event shall Warner Electric LLC be liable for consequential indirect or incidental damages of any kind incurred by reason of the manufacture sale or use of any defective product Warner Electric LLC neither assumes nor authorizes any other person to give any other warranty or to assume any other obligation or liability on its behalf WITH RESPECT TO CONSUMER USE OF THE PRODU...

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