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INSTRUCTIONS

 

FOR

 

REMOVAL

 

OF

 

FEED

 

ROLLER

 

 

Unplug

 

machine,

 

take

 

o

ff 

chip

 

de

fl

ector,

 

raise

 

head,

 

and

 

remove

 

pressure

 

screws

 

over

 

swing

 

arm.

 

Remove

 

two

 

54

15

 

pivot

 

screws

 

and

 

remove

 

swing

 

arm,

 

leaving

 

chain

 

connected

 

to

 

ma ng

 

sprocket.

 

Reinstall

 

each

 

pivot

 

screw

 

with

 

a

 

drop

 

of

 

medium

 

strength

 

thread

 

locker

.

  

 

Take

 

the

 

sprocket

 

o

ff 

the

 

swing

 

arm

 

axle

 

by

 

pu ng

 

the

 

feed

 

roller

 

in

 

a

 

vise.

 

Use

 

a

 

couple

 

of

 

small

 

adjustable

 

wrenches

 

a ached

 

to

 

the

 

fl

at

 

on

 

the

 

long

 

axle

 

to

 

loosen

 

it.

  

 

Put

 

a

 

good

 

square

 

shank

 

fl

at

 

bladed

 

screwdriver

 

into

 

the

 

slot

 

on

 

the

 

short

 

axle.

 

Push

 

in

 

as

 

hard

 

as

 

you

 

can

 

while

 

using

 

a

 

wrench

 

on

 

the

 

square

 

shank

 

of

 

the

 

screwdriver

 

to

 

loosen

 

the

 

short

 

axle.

 

Some mes

 

this

 

axle

 

will

 

not

 

come

 

out.

 

Hack

 

saw

 

it

 

o

ff 

if

 

it

 

won’t.

 

If

 

you

 

need

 

to

 

save

 

the

 

roller,

 

pull

 

the

 

roller

 

out

 

of

 

the

 

swing

 

arm

 

by

 

li ing

 

it

 

up

 

and

 

pulling

 

it

 

out

 

with

 

the

 

short

 

axle

 

s ll

 

in

 

the

 

roller.

 

Reset

 

the

 

roller

 

in

 

a

 

vise

 

and

 

use

 

a

 

small

 

pipe

 

wrench

 

to

 

remove

 

it

 

from

 

the

 

roller.

  

 

 

 

 

 

 

 

REASSEMBLY The rollers are constructed with a shallow hole in one end and a deeper hole in the 

other. 

The

 

P

122

 

post

 

side

 

axle

 

always

 

goes

 

in

 

the

 

short

 

end.

 

Reinstall

 

the

 

P

122

 

axles

 

with

 

two

 

drops

 

of

 

medium

 

strength

 

thread

 

locker

 

on

 

the

 

thread

 

por on.

 

Do

 

not

 

use

 

thread

 

lock

 

on

 

P

124

 

or

 

P

224.

 

The

 

longer

 

axle

 

goes

 

in

 

the

 

deeper

 

end.

 

See

 

drawing

 

for

 

swing

 

arm

 

assembly

 

with

 

roller.

  

 

POSITION

 

OF

 

SPROCKETS

 

First

 

posi on

 

feed

 

motor

 

sha

 

sprockets

 

with

 

hubs

 

facing

 

in

 

toward

 

chain

 

guard.

 

The

 

fi

rst

 

sprocket

 

slides

 

up

 

to

 

the

 

end

 

of

 

the

 

fl

at

 

on

 

the

 

motor

 

sha

 

and

 

the

 

second

 

right

 

up

 

against

 

the

 

fi

rst.

 

Chains

 

should

 

(under

 

load)

 

run

 

in

 

a

 

straight

 

line

 

from

 

these

 

sprockets

 

to

 

the

 

roller

 

sprockets.

 

Adjust

 

the

 

roller

 

sprockets

 

to

 

achieve

 

this

 

alignment.

 

Feed

 

roller

 

sprockets

 

should

 

be

 

posi oned

 

based

 

on

 

the

 

feed

 

motor

 

sprockets

 

already

 

posi oned.

 

The

 

chains

 

should

 

run

 

in

 

a

 

straight

 

line

 

from

 

the

 

feed

 

motor

 

sprockets

 

to

 

the

 

roller

 

sprockets

 

when

 

the

 

machine

 

is

 

under

 

load.

  

 

 

Summary of Contents for 20210492060001

Page 1: ...entative maintenance and other pertinent data to assist you in assuring long life and dependable service from your machine Molder Model 206 208 230 1 v2 0 206 208 230 3 v2 0 For Serial numbers 2021049...

Page 2: ...ect and cau on Following stated and inherent safety precau ons will considerably lessen the possibility of personal injury If normal safety measures are not taken or are overlooked the possibility of...

Page 3: ...ock The 0 on your scale is set to the top of your GS 2 guide system sub plate This means you would set the machine head reference to the scale at in order to take a full profile pass on a piece of sto...

Page 4: ...side covers Cut the zip tie around the motor Remove the motor shipping boards Remove the lag bolts holding the machine to the pallet Lift the machine off of the pallet Re install the sides Before elev...

Page 5: ...lure to do so will damage the control panel If you facility does not have a wild leg connect as per diagram If your machine is rota ng the incorrect way switch only the black and red wires green is gr...

Page 6: ...ll start and stop the cu er head Speed Dial will control the speed of the feed rollers 0 is stop 10 is fastest E Stop Start Stop Speed Dial Magne c Starter assembly Double pole fuse holder and Line fu...

Page 7: ...under the out feed roller before engaging a higher feed rate This reduces the inci dence of a large chip out a cha er mark or snipe on the first few inches of your stock You have the same advantages e...

Page 8: ...um edge loss return your knives to the factory for re sharpening Have your knives re sharpened when you first no ce some dullness This gives op mal performance and maximum life span out of the knives...

Page 9: ...e bolts in the direc on of the tube side of the machine for an exact profile match up Hold secure while ghtening bolts Set the head height to within 3 16 of your stock height This will give you proper...

Page 10: ...g the stock out from the bed Your knives will usually cut into one or both guides This is normal and expected The guides are e ec ve and last a long me a er being cut into many mes As you become more...

Page 11: ...the angle needed to cut the wood sec ons in order to stay within the selected radius Lay out the wood sec ons by marking the angles while being careful to select cuts for grain structure and color Cu...

Page 12: ...ht Rotate the blade arbor by hand to insure nothing is interfering with its rota onal path Mould the panel cross grain ends first Stand somewhere between the open side and in feed side RAISED PANEL IS...

Page 13: ...planing the edge of stock to ensure the edge will be reasonably square A relief in the ver cal wall of the guide reduces fric on See the guide sec on for a picture of the edge guides THREAD LOCKING IN...

Page 14: ...generally an unwanted undercut in the stock It occurs in the first and last few inches of the stock length It causes a di erent height di mension than what was selected for the stock Causes The stock...

Page 15: ...lers to see if they have a glossier than normal build up Clean the gloss or pitch build up o the rollers Make sure adequate spring pressure is being ap plied to the rollers Check the base or bed for r...

Page 16: ...he roller Reset the roller in a vise and use a small pipe wrench to remove it from the roller REASSEMBLY The rollers are constructed with a shallow hole in one end and a deeper hole in the other The P...

Page 17: ...a small amount of slack in it and the long out feed chain should have plenty of slack This is the correct se ng To obtain the correct se ng in most cases you would push the unit toward the in feed end...

Page 18: ...olt holding the chain guard to the machine head As you pull the unit free pull off the in feed chain sprocket you loosened To remove the motor from the motor mount and chain guard remove the two motor...

Page 19: ...ARBOR REMOVAL VIEW...

Page 20: ...Stand exploded diagram...

Page 21: ...age due to modifica ons misuse improper maintenance normal wear wood jams or using a knife motor with a horsepower ra ng over 2HP WHO IS COVERED The warranty covers the ini al purchaser only LIMITATIO...

Page 22: ...Notes Maintenance Records...

Page 23: ...ine replacement parts For parts please call customer service or log onto our website Printed in the USA Williams Hussey 04 2021 Molder update 4 21 2021 Update model numbers 5 3 21 update9 30 21 added...

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