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SAFETY

 

CHECK

 

LIST

 

 

DON’T

 

TAKE

 

UNNECESSARY

 

RISKS!

 

 

Failure to read and apply manual instruc ons will cause poor performance, unnecessary repairs and injury. 

Wear

 

safety

 

glasses,

 

hearing

 

protec on

 

and

 

respiratory

 

protec on.

 

Disconnect

 

the

 

power

 

before

 

servicing

 

or

 

changing

 

knives.

 

Wear

 

footwear

 

that

 

does

 

not

 

slip.

 

This

 

will

 

help

 

you

 

keep

 

proper

 

foo ng

 

and

 

balance.

 

Always

 

stand

 

beside

 

the

 

machine,

 

never

 

in

 

the

 

way

 

of

 

the

 

in

feed

 

and

 

out

feed

 

areas.

 

Keep

 

knives

 

sharp

 

and

 

clean.

 

Make

 

sure

 

the

 

machine

 

has

 

proper

 

grounding.

 

Make

 

sure

 

all

 

guards

 

are

 

secured

 

and

 

in

 

working

 

order.

 

Remove

 

all

 

adjus ng

 

keys

 

and

 

wrenches

 

before

 

star ng.

 

Check

 

the

 

stock

 

for

 

loose

 

knots,

 

nails,

 

and

 

foreign

 

ma er.

 

Keep

 

the

 

machine

 

in

 

a

 

dry,

 

clean,

 

and

 

well

lit

 

area.

  

 

PREPARING TO USE THE MACHINE 

1.

 

Disconnect

 

the

 

power

 

source

 

while

 

going

 

through

 

these

 

procedures.

 

 

2.

 

Check

 

knives

 

to

 

ensure

 

that

 

the

 

bolts

 

are

 

ght.

 

If

 

molding,

 

set

 

your

 

guides

 

for

 

the

 

stock

 

path

 

through

 

the

 

knife

 

area.

 

If

 

 

plaining,

 

you

 

may

 

or

 

may

 

not

 

wish

 

to

 

set

 

your

 

guides.

 

Many

 

mes,

 

they

 

are

 

not

 

needed

 

in

 

plaining.

 

 

3.

 

When

 

molding,

 

the

 

head

 

scale

 

se ng

 

must

 

be

 

set

 

to

 

within

 

3/16”

 

of

 

the

 

height

 

of

 

your

 

stock

.

 

The

 

“0”

 

on

 

your

 

scale

 

is

 

set

 

 

to

 

the

 

top

 

of

 

your

 

GS

2

 

guide

 

system

 

sub

plate.

 

This

 

means

 

you

 

would

 

set

 

the

 

machine

 

head

 

reference

 

to

 

the

 

scale

 

at

 

¾”

 

 

in

 

order

 

to

 

take

 

a

 

full

 

pro

fi

le

 

pass

 

on

 

a

 

¾”

 

piece

 

of

 

stock.

 

You

 

could

 

set

 

the

 

machine

 

head

 

in

 

reference

 

to

 

the

 

scale

 

at

 

 

15/16”

 

for

 

a

 

maximum

 

height

 

fi

rst

 

pass

 

(3/4”

 

+

 

3/16”).

 

This

 

se ng

 

will

 

provide

 

the

 

proper

 

roller

 

tension.

 

Any

 

other

 

se ng

 

 

higher

 

from

 

the

 

thickness

 

of

 

the

 

stock

 

entering

 

the

 

machine

 

is

 

unacceptable

 

and

 

dangerous.

 

See

 

the

 

molding

 

sec on

 

for

 

 

more

 

informa on.

 

 

4

 

The

 

chip

 

extractor

 

loads

 

fi

rst

 

under

 

the

 

out

feed

 

end

 

of

 

the

 

head

 

with

 

a

 

lip

 

under

 

the

 

cast

 

head.

 

You

 

then

 

fi

nish

 

by

     

 

a aching

 

the

 

chip

 

extractor

 

with

 

its

 

pin.

 

Make

 

sure

 

the

 

pin

 

is

 

inserted

 

all

 

the

 

way

 

in

 

un l

 

you

 

feel

 

it

 

“catch”

 

on

 

the

      

 

spring

loaded

 

catch.

 

 

5.

 

Check

 

rota onal

 

clearance

 

of

 

the

 

knife

 

with

 

the

 

chip

 

extractor

 

in

 

place.

 

Rotate

 

the

 

knife

 

by

 

hand

 

at

 

the

 

5”

 

pulley

 

cut

 

out

 

 

on

 

the

 

inner

 

belt

 

guard

 

to

 

ensure

 

the

 

knife

 

area

 

is

 

clear.

 

 

6.

 

Do

 

not

 

stand

 

or

 

let

 

others

 

stand

 

in

 

the

 

out

feed

 

area

 

or

 

directly

 

in

 

line

 

with

 

the

 

in

feed

 

of

 

the

 

machine.

 

 

7.

 

With

 

the

 

head

 

set

 

in

 

the

 

proper

 

posi on,

 

ghten

 

the

 

head

 

locking

 

bolt

 

fi

rmly.

 

This

 

is

 

essen al

 

for

 

safety

 

and

 

to

 

ensure

 

the

 

 

machine

 

head

 

will

 

stay

 

where

 

you

 

have

 

set

 

it.

 

 

8.

 

 

Test

 

a

 

piece

 

of

 

stock,

 

with

 

the

 

machine

 

o

,

 

to

 

see

 

if

 

it

 

will

 

make

 

contact

 

with

 

the

 

in

feed

 

roller.

 

Summary of Contents for 20210492060001

Page 1: ...entative maintenance and other pertinent data to assist you in assuring long life and dependable service from your machine Molder Model 206 208 230 1 v2 0 206 208 230 3 v2 0 For Serial numbers 2021049...

Page 2: ...ect and cau on Following stated and inherent safety precau ons will considerably lessen the possibility of personal injury If normal safety measures are not taken or are overlooked the possibility of...

Page 3: ...ock The 0 on your scale is set to the top of your GS 2 guide system sub plate This means you would set the machine head reference to the scale at in order to take a full profile pass on a piece of sto...

Page 4: ...side covers Cut the zip tie around the motor Remove the motor shipping boards Remove the lag bolts holding the machine to the pallet Lift the machine off of the pallet Re install the sides Before elev...

Page 5: ...lure to do so will damage the control panel If you facility does not have a wild leg connect as per diagram If your machine is rota ng the incorrect way switch only the black and red wires green is gr...

Page 6: ...ll start and stop the cu er head Speed Dial will control the speed of the feed rollers 0 is stop 10 is fastest E Stop Start Stop Speed Dial Magne c Starter assembly Double pole fuse holder and Line fu...

Page 7: ...under the out feed roller before engaging a higher feed rate This reduces the inci dence of a large chip out a cha er mark or snipe on the first few inches of your stock You have the same advantages e...

Page 8: ...um edge loss return your knives to the factory for re sharpening Have your knives re sharpened when you first no ce some dullness This gives op mal performance and maximum life span out of the knives...

Page 9: ...e bolts in the direc on of the tube side of the machine for an exact profile match up Hold secure while ghtening bolts Set the head height to within 3 16 of your stock height This will give you proper...

Page 10: ...g the stock out from the bed Your knives will usually cut into one or both guides This is normal and expected The guides are e ec ve and last a long me a er being cut into many mes As you become more...

Page 11: ...the angle needed to cut the wood sec ons in order to stay within the selected radius Lay out the wood sec ons by marking the angles while being careful to select cuts for grain structure and color Cu...

Page 12: ...ht Rotate the blade arbor by hand to insure nothing is interfering with its rota onal path Mould the panel cross grain ends first Stand somewhere between the open side and in feed side RAISED PANEL IS...

Page 13: ...planing the edge of stock to ensure the edge will be reasonably square A relief in the ver cal wall of the guide reduces fric on See the guide sec on for a picture of the edge guides THREAD LOCKING IN...

Page 14: ...generally an unwanted undercut in the stock It occurs in the first and last few inches of the stock length It causes a di erent height di mension than what was selected for the stock Causes The stock...

Page 15: ...lers to see if they have a glossier than normal build up Clean the gloss or pitch build up o the rollers Make sure adequate spring pressure is being ap plied to the rollers Check the base or bed for r...

Page 16: ...he roller Reset the roller in a vise and use a small pipe wrench to remove it from the roller REASSEMBLY The rollers are constructed with a shallow hole in one end and a deeper hole in the other The P...

Page 17: ...a small amount of slack in it and the long out feed chain should have plenty of slack This is the correct se ng To obtain the correct se ng in most cases you would push the unit toward the in feed end...

Page 18: ...olt holding the chain guard to the machine head As you pull the unit free pull off the in feed chain sprocket you loosened To remove the motor from the motor mount and chain guard remove the two motor...

Page 19: ...ARBOR REMOVAL VIEW...

Page 20: ...Stand exploded diagram...

Page 21: ...age due to modifica ons misuse improper maintenance normal wear wood jams or using a knife motor with a horsepower ra ng over 2HP WHO IS COVERED The warranty covers the ini al purchaser only LIMITATIO...

Page 22: ...Notes Maintenance Records...

Page 23: ...ine replacement parts For parts please call customer service or log onto our website Printed in the USA Williams Hussey 04 2021 Molder update 4 21 2021 Update model numbers 5 3 21 update9 30 21 added...

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