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Rev. 1.1

 

Assembly Instructions - Dosing Valve Station 9741970.0x 

Page 4 of 31 

 

 

 

Walther Systemtechnik GmbH 

– D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

– [email protected] 

 

EC Declaration of Incorporation  

 

in accordance with EU Machinery Directive 2006/42/EU, dated 17 May 2006, Appendix II B 

We  herewith  confirm  that  the  below  mentioned  incomplete  device  meets  the  basic  requirements  for  safety 
and health as stated in EU Machinery Directive 2006/42/EU for its design and construction as well as for the 
configuration released by us on the market. This machine component will not be operated before it has been 
determined  that  the  incomplete  system  where  the  machine  component  will  be  installed  also  meets  the 
requirements of the Directive (2006/42/EG). 

Manufacturer

   

 

Walther Systemtechnik GmbH 
Hockenheimer Straße 3 
76726 Germersheim 

 
 

Description  

 

Dosing Valve Station, Article-No. 9741970.00/02/03/04 
 

We also declare the conformity with other, product-relevant directives/guidelines: 

 

Mach. Direct. 2006/42/EU App. I, Clause: 1.1.2, 1.1.3, 1.1.5, 1.1.6, 1.3.2, 1.3.3, 
1.3.4, 1.5.9 
EMC- Directive 2014/30/EU, dated 26. February 2014 

 

Applied harmonized standards, in particular: 

DIN EN ISO 12100 

 Safety  of  Machinery 

–  General  Design  Principles  – 

Risk  Assessment  and  Risk  Reduction  (ISO 
12100:2010) 

 

In  addition,  we  also  confirm  that  the  special  documentation  according  to  Appendix  VII  Part  B  has 
been prepared. 
 

The manufacturer, respectively his authorized representative obligates himself to submit this documentation 
to the market surveillance authorities, if requested. 
 
This EC Declaration of Incorporation becomes invalid if the incomplete device will be altered or changed 
without consent of Walther Systemtechnik GmbH. 

 
 
Authorized representative for Technical Documentation

 

 Stefan Hirl, Hockenheimer Straße 3, D- 76726 Germersheim 
 

 
 
Germersheim, 19 April 2016 

 (Place, Date)   

 

 

 

 

(Stefan Hirl, Walther Systemtechnik GmbH, Mgmt) 

Summary of Contents for 9741970.0 Series

Page 1: ...9741970 04 Magnet Tape and Proximity Switch 9741970 00 9741970 02 9741970 03 9741970 04 IMPORTANT Please read this Assembly Instruction carefully before unpacking and start of operation with the incom...

Page 2: ...CE TROUBLESHOOTING 7 1 13 WARRANTY AND LIABILITY 8 1 14 COPYRIGHT 8 1 15 QUALIFICATION OF PERSONNEL 8 2 TRANSPORT 9 2 1 PACKAGING 9 2 2 TASKS BEFORE TRANSPORT 9 3 DESCRIPTION OF FUNCTION 9 3 1 PURPOSE...

Page 3: ...ION 9741970 00 20 9 4 1 Spare Parts Drawing Dosing Valve Station 9741970 00 21 9 4 2 Spare Parts List Dosing Valve Station 9741970 00 22 9 5 DIMENSIONED DRAWING DOSING VALVE STATION 9741970 02 23 9 5...

Page 4: ...726 Germersheim Description Dosing Valve Station Article No 9741970 00 02 03 04 We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 EU App I Clause 1 1...

Page 5: ...nt 1 1 Symbols for Hazards Directives and Information Symbols are used indicate dangerous situations and specific behavior These symbols are also used in the assembly instructions All warning danger a...

Page 6: ...ng place device and environment are kept in clean and clearly arranged state at regular intervals Rules and regulations regarding the prevention of accidents that apply to the working site must be obs...

Page 7: ...responsible for providing the required personal protective gear All safety devices and installations should be checked at regular intervals 1 10 Correct Use The device must be used under the specified...

Page 8: ...of the pressure control device or the supply pressure without authorization of the manufac turer company Insufficient inspection of device parts subject to wear Improper repairs and use of spare parts...

Page 9: ...ividual parts in order to avoid damages from external impacts or careless on and off loading Depending on type and duration of transport appropriate transport securing devices have to be used The inco...

Page 10: ...front part for proximity switch 9741970 03 Initiator for controlling the dosing piston This special construction increases the process safety The initiator will send an electric signal once the cycle...

Page 11: ...02 Magnetic Ring Key Pos Description 1 Connection grease 2 Ventilation 3 Adjusting sleeve 4 Connection air 5 Magnetic Tape 3 5 3 9741970 03 Initiator Key Pos Description 1 Connection grease 2 Ventila...

Page 12: ...neumatic operating pressure bar 7 7 Optimum pneumatic operating pressure bar 6 6 Operating voltage range VDC Power consumption A Max load current A Protection type IAW DIN 40050 Display Article Number...

Page 13: ...re delivery It may therefore hap pen that some residues from the test media remain in the valve 1 Fill lubricant supply hoses with lubricant before connecting a dosing valve ventilating Then connect s...

Page 14: ...7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 5 Operation 5 1 General Information The partly completed machine may only be operated if the safety related equipment is...

Page 15: ...uption The following has to be observed for a long term interruption of the device No pressure shall be left in system check displays IMPORTANT Please observe the maintenance instructions 6 3 Shutdown...

Page 16: ...is run in a multi shift operation or is operated very often the maintenance intervals become shorter Also additional factors such as cleanliness or work surroundings have to be taken into account WHEN...

Page 17: ...ransport lubricant If pump does not work anymore refer to operating manual of pump Check the ventilating screws in the supply pump see operating manual of pump Leakage Check dosing valve Continuous si...

Page 18: ...Station 9741970 0x Page 18 of 31 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 Appendix 9 1 Data Sh...

Page 19: ...ystemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 2 Option Cable Socket for Inductive Sensor Article No 9742369 1...

Page 20: ...lve Station 9741970 0x Page 20 of 31 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 4 Dimensioned Dra...

Page 21: ...age 21 of 31 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 4 1 Spare Parts Drawing Dosing Valve Stat...

Page 22: ...00 Zylinder Cylinder 1 9742275 00 Ventilstange Valve rod 1 9742276 01 Endst ck En End section 1 9742277 00 Dosierschraube Metering screw 1 9742278 00 Regulierh lse Metering sleeve 1 9742279 00 Druckz...

Page 23: ...alve Station 9741970 0x Page 23 of 31 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 5 Dimensioned Dr...

Page 24: ...age 24 of 31 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 5 1 Spare Parts Drawing Dosing Valve Stat...

Page 25: ...Cylinder 1 9742275 00 Ventilstange Valve rod 1 9742276 01 Endst ck End section 1 9742277 00 Dosierschraube Metering screw 1 9742278 00 Regulierh lse Metering sleeve 1 9742279 00 Druckzylinder Hydraul...

Page 26: ...alve Station 9741970 0x Page 26 of 31 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 6 Dimensioned Dr...

Page 27: ...age 27 of 31 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 6 1 Spare Parts Drawing Dosing Valve Stat...

Page 28: ...00 Ventilstange Valve rod 1 9742276 01 Endst ck End section 1 9742277 00 Dosierschraube Metering screw 1 9742278 00 Regulierh lse Metering sleeve 1 9742280 00 Stellring Paar Set collar 1 9742305 00 H...

Page 29: ...alve Station 9741970 0x Page 29 of 31 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 7 Dimensioned Dr...

Page 30: ...age 30 of 31 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 7 1 Spare Parts Drawing Dosing Valve Stat...

Page 31: ...ing screw 1 9742278 00 Regulierh lse Metering sleeve 1 9742279 00 Druckzylinder Hydraulic cylinder 1 9742280 00 Stellring Paar Set collar 1 9742283 00 Ring Ring 1 9742364 00 Gewindestift Set screw 1 9...

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