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26

27

The operator must check and ensure that all technical data and the marking of the 

equipment in accordance with ATEX are compliant with the necessary requirements.

The operator must provide corresponding safety measures for all applications in 

which the breakdown of the equipment might lead to danger to persons.

If any irregularities are observed while the equipment is in operation, the equipment 

must be put out of operation immediately and WALTHER Spritz-und Lackiersysteme 

must be consulted.

Grounding / Equipotential Bonding

You must ensure that the spray gun is properly earthed (grounded) either separately 

or in connection with the equipment with which it is being used (maximum resistance 

10

6

 

).

1.3  

Improper Use

This spray gun shall not be used for purposes other than set forth in the above 

Chapter

 Normal Use

.  Any other form of use and/or application is prohibited.

Improper use is for example:

• 

spraying of material onto persons and animals

• 

spraying of liquid nitrogen, etc.

2  

Technical Description

The model PILOT WA 51 is operated automatically by compressed air and is         

controlled via 3/2-way control valves. Hand-operated, foot-operated or solenoid-val-

ve-operated valves can be used for this purpose.
First, the atomising air is introduced by a 3/2-way valve.
Then, the 3/2-way control valve required for the control air is actuated. The           

compressed air flowing into the cylinder chamber moves the control piston and 

opens the material feed.
If the control air is interrupted by the 3/2-way valve, the compressed air in the      

cylinder chamber is allowed to escape. The spring pressure of the piston spring 

shuts off the material feed to the material nozzle.
After this, the atomising air is switched off by the 3/2-way valve.

Safety instructions

3.1 

Identification of safety instructions

Warning

The pictogram and the urgency level “

Warning

“  identify  a  possible  danger  to         

persons.

Possible consequences: Slight to severe injuries.

Attention

The pictogram and the urgency level “

Attention

“ identify a possible danger to    

material assets.

Possible consequences: Damage to material assets.

Note

The pictogram and the urgency level “

Note

“ identify additional information for the safe 

and efficient operation of the spray gun.

3.2  

General Safety Instructions

•  All applicable accident prevention rules and regulations as well as other recognised 

industrial safety and health rules and regulations must be observed at all times.

•  Use the spray gun only in well-ventilated rooms. Fire, naked flames and smoking 

are strictly prohibited within the working area. WARNING – during the spraying of 

flammable materials (e.g. lacquers, adhesives, cleaning agents, etc.), there is an 

increased risk to health as well as an increased risk of explosion and fire.

•  Measures must be taken to ensure that the spray gun is sufficiently grounded 

(earthed) by means of a conductive air hose (maximum resistance 10

6

 

).

•  Before carrying out maintenance or servicing work, always ensure that the air and 

material feed to the spray gun have been de-pressurised. Risk of injury!

•  When spraying materials, do not place your hands or other parts of the body in front 

of the pressurised nozzle or the spray gun. Risk of injury!

•  Never point the spray gun at persons or animals. Risk of injury!
•  Always observe the spraying and safety instructions given by the manufacturers of 

the spraying material and the cleaning agent. Aggressive and corrosive materials 

in particular can be harmful to health.

•  Exhaust air containing particles (overspray) must be kept away from the working 

area and personnel. In spite of these measures, always wear the regulation      

breathing masks and protective overalls when using the gun. Airborne particles 

represent a serious health hazard!

•  Always wear hearing protection when using the gun or when in the vicinity of a gun 

that is in use. The noise level generated by the spray gun is approx. 83 dB (A).  

•  After carrying out assembly or maintenance work, always ensure that all nuts, bolts 

and screw connections have been fully tightened before the gun is used.

•  Use only original replacement parts, since WALTHER can only guarantee safe and 

fault-free operation for original parts.

•  For further information on the safe use of the spray gun and the spraying materials, 

please contact WALTHER Spritz- und Lackiersysteme GmbH, D-42327 Wuppertal, 

Germany.

4 Assembly

The spray gun is delivered fully assembled. Before using it, the following steps should 

be carried out:

Summary of Contents for wa 51

Page 1: ...Betriebsanleitung Operating Instruction PILOT WA 51 Automatik Spritzpistole Automatic Spray Gun...

Page 2: ...Seite 8 20 Page 22 34...

Page 3: ...tion SP Spritzluftanschluss PK 4 Kennzeichung SP Atomizing air inlet fitting PK 4 Identification SP Steuerluftanschluss PK 3 Kennzeichnung ST Control air connection PK 3 Identification ST 13 WA 51 Sta...

Page 4: ...6 7 Ma blatt Dimension Sheet Rundstrahl Round jet Breitstrahl Wide flat jet...

Page 5: ...er Str 18 30 D 42327 Wuppertal Besondere Hinweise Das Produkt ist zum Einbau in ein anderes Ger t bestimmt Die Inbetriebnahme ist so lange untersagt bis die Konformit t des Endproduktes mit der Richtl...

Page 6: ...gem e Verwendung Die automatische Spritzpistole PILOT WA 51 dient ausschlie lich der Verarbeitung spritzbarer Medien insbesondere Lacke und Farben Fette le und Korrosionsschutzmittel Kleber Keramikgla...

Page 7: ...sstufe Achtung kennzeichnen eine m gliche Gefahr f r Sachwerte M gliche Folgen Besch digung von Sachen Hinweis Das Piktogramm und die Dringlichkeitsstufe Hinweis kennzeichnen zus tzliche Informationen...

Page 8: ...max 6 bar ein ffnen Sie den Materialhahn am Druckgef erzeugte Schallpegel des Spritzautomaten von ca 83 dB A kann einen Geh rschaden verursachen Im Arbeitsbereich ist Feuer offenes Licht und Rauchen...

Page 9: ...euer und Zerst uberluft sowie die Materialzufuhr zum Spritzautomaten drucklos Verletzungsgefahr Im Arbeitsbereich ist Feuer offenes Licht und Rauchen verboten Beim Verspritzen leichtentz ndlicher Mate...

Page 10: ...Kolbens Hinweis Die mit gekennzeichneten Bauteile m ssen vor dem Einbau in das Pistolenge h use mit einem s urefreien nicht harzenden Fett eingefettet werden 8 Fehlersuche und beseitigung Warnung Scha...

Page 11: ...4 5 bar Materialdruck max 6 bar Zerst uberluft max 6 bar max Betriebstemperatur der Spritzpistole 80 C Schallpegel gemessen in ca 1 m Abstand zur Spritzpistole 83 dB A Luftverbrauch Zerst uberluftdru...

Page 12: ...made to the equipment without prior consultation with us Manufacturer WALTHER Spritz und Lackiersysteme GmbH K rntner Str 18 30 D 42327 Wuppertal Tel 49 0 202 787 0 Fax 49 0 202 787 2217 www walther...

Page 13: ...processing sprayable materials in particular lacquers and paints grease oil and anti corrosion agents adhesives ceramic glazes stains If you intend to spray materials that are not listed here please...

Page 14: ...and the urgency level Note identify additional information for the safe and efficient operation of the spray gun 3 2 General Safety Instructions All applicable accident prevention rules and regulation...

Page 15: ...connection M Set the required material pressure max 6 bar Open the material valve on the pressure pot 5 2 Starting Stopping Requirements The following requirements must be met before the spray gun is...

Page 16: ...is an increasing risk of fire and explosion when spraying readily flammable media such as cleaning solutions Observe all processing specifactions and safety warnings issued by the manufacturer of clea...

Page 17: ...unpressu rized condition i e all air and material inputs must be shut off if not imminent risk of injury Fault Cause Remedy Gun is dripping Material control nozzle Item 8 or needle Item 3 fouled Mate...

Page 18: ...bar Material pressure max 6 bar Atomizing Air max 6 bar max Operating Temperature of Spray gun 80 C Sound Level measured at a distance of 1 m from the spray gun 83 dB A Air Consumption Atomizing air p...

Page 19: ...e Hand Held Spray Guns Automatic Spray Guns Low Pressure Spray Guns System HVLP Two Component Spray Guns Material Pressure Tanks Nonpressurized Tanks Agitator Systems Airless Equipment and Transfer Pu...

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