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1 General
1.1  

Model identification

Model: 

Hand-held Spray Gun PILOT TWIN  

Type:

 

Release agent - Spray Gun 

V1153100xxx

Manufacturer:

 

WALTHER Spritz- und Lackiersysteme GmbH

 

Kärntner Str. 18-30

 

D-42327 Wuppertal

 

Tel.:  0202 / 787-0

 Fax:  0202 / 787-2217 
 

www.walther-pilot.de  •  Email: [email protected] 

1.2  

Intended use

The hand-held spray gun PILOT TWIN are designed to be used exclusively for 

 

 

 

 

 

sprayable media. Aggressive materials are not allowed to used. Spray only materials, 
which not corrode the the nickel-plated aluminium-gun body.

If the material you intend to spray is not included, please contact WALTHER Spritz- 
und Lackiersysteme GmbH, Wuppertal, for further information.

Please note that sprayable materials may only be applied to workpieces and/or similar 
objects. 

The temperature of the spraying material must not exceed 43°C. The term „normal 
use” also implies that all safety warnings, operating handling details, etc., as stated in 
these operating instructions are carefully read, understood and duly complied with.

This equipment complies with the explosion protection requirements of Directive 

 

 

 

 

 

 

 

2014/34/EU (ATEX) for the explosion group, equipment category and temperature 
class indicated on the type plate. When using the equipment, the requirements 

 

 

 

 

 

 

specified in these Operating Instructions must be observed at all times.

 

The technical data indicated on the equipment rating plates and the specifications in 
the chapter „Technical Data“ must be complied with at all times and must not be 
exceeded. An overloading of the equipment must be ruled out.

The equipment may be used in potentially explosive atmospheres only with the 

 

 

authorisation of the relevant supervisory authority.

 

The relevant supervisory authority or the operator of the equipment are 

 

 

responsible for determining the explosion hazard (zone classification).

The operator must check and ensure that all technical data and the marking of the 
equipment in accordance with ATEX are compliant with the necessary requirements.

The operator must provide corresponding safety measures for all applications in which 
the breakdown of the equipment might lead to danger to persons.

If any irregularities are observed while the equipment is in operation, the equipment 
must be put out of operation immediately and WALTHER Spritz- und Lackiersysteme 
GmbH must be consulted.

Grounding / Equipotential Bonding
Measures must be taken to ensure that the spray gun is sufficiently grounded 
(earthed) by means of a conductive air hose (maximum resistance 10

6

 

).

1.3  

Inappropriate use

The spray gun must not be used for purposes other than those set forth in section  

1.2 Intended use

.

Any other use is considered inappropriate.
Inappropriate use includes, for example:
• 

spraying material on persons and animals

• 

spraying liquid nitrogen.

• 

the spraying of aggressive or caustic media

2  

Technical description

The hand spray gun PILOT TWIN is a very light, easy to handle spray gun, which 
has been specially developed for the application of low-viscosity release agents. 
With its convenient short gun body and the feed of spraying air and spraying material 
through the gun handle, this gun offers extremely convenient handling.

 

Switch on the compressed air supply on and adjust the required atomizer air on 
the reducing valve. Pulling the trigger (Item 17) first opens the air valve (pre-air) 
and finally pulls back the material needle. Closing takes place in reverse order.

The spray jet  is controlled by replacing or removing the air distribution ring (Item 2) 
(see

 6 Change spray pattern

).

Safety instructions

3.1 

Identification of safety instructions

Warning

The pictogram and the urgency level “

Warning

“  identify  a  possible  danger  to          

persons.
Possible consequences: Slight to severe injuries.

Attention

The pictogram and the urgency level “

Attention

“ identify a possible danger to 

 

 

 

 

material assets.
Possible consequences: Damage to material assets.

Note

The pictogram and the urgency level “

Note

“ identify additional information for the safe 

and efficient operation of the spray gun.

Summary of Contents for TWIN

Page 1: ...structions de Service Instrucciones de Servicio Gebruiksaanwijzing PILOT TWIN Trennmittel Spritzpistole Release agent Spray Gun Agents de s paration Pistolet de Pulv risation Agentes separadores Pisto...

Page 2: ...2 3 PILOT TWIN Stand Januar 2011...

Page 3: ...Seite 6 18 Page 20 32 Page 34 46 P gina 48 60 Pagina 62 74...

Page 4: ...Verwendung verliert diese Erkl rung ihre G ltigkeit Hersteller WALTHER Spritz und Lackiersysteme GmbH K rntner Str 18 30 D 42327 Wuppertal Tel 49 0 202 787 0 Fax 49 0 202 787 2217 www walther pilot d...

Page 5: ...ube 1 V1153006000 16 Hebelschaftschraube 1 V1153008000 17 Abzugshebel 1 V1153007000 18 Hebelschraube 2 V1030109000 19 Luftkennzeichnung blau 1 V1153011000 20 Materialkennzeichnung schwarz 1 V115301200...

Page 6: ...aben bereinstimmen Bei Anwendungen bei denen der Ausfall des Ger tes zu einer Personengef hrdung f hren k nnten sind betreiberseitig entsprechende Sicherheitsma nahmen vorzusehen Falls im Betrieb Auff...

Page 7: ...eitstechnischen und arbeitsmedizinischen Regeln sind einzuhalten Die Anwender m ssen im gefahrlosen Umgang mit der Spritzpistole entsprechend unterwiesen werden Benutzen Sie die Spritzpistole nur in g...

Page 8: ...nnen Spritzbildprobe Abweichung erforderliche Einstellung Spritzbild ist in der Mitte zu dick breitere Spritzstrahlform einstellen Spritzbild ist an den Enden zu dick rundere Spritzstrahlform einstel...

Page 9: ...diese nur noch klares Reinigungsmittel verspritzt Die gesamte Spritzanlage ist bis zum n chsten Einsatz drucklos zu schalten Verwen den Sie zur Reinigung der Spritzpistole nur Reinigungsmittel die vom...

Page 10: ...11 Technische Daten Gewicht 245 g 0 54 Ib Anschl sse Zerst uberluft PK 4 Materialzufuhr PK 4 D senausstattung nach Wahl 0 2 0 3 0 5 0 8 1 0 1 2 1 5 mm Luftk pfe Breitstrahlkopf max Zerst uberluftdruck...

Page 11: ...ut prior consultation with us Manufacturer WALTHER Spritz und Lackiersysteme GmbH K rntner Str 18 30 D 42327 Wuppertal Tel 49 0 202 787 0 Fax 49 0 202 787 2217 www walther pilot de e mail info walther...

Page 12: ...r shank screw 1 V1153006000 16 Lever shank screw 1 V1153008000 17 Trigger 1 V1153007000 18 Lever screw 2 V1030109000 19 Air identification blue 1 V1153011000 20 Material identification black 1 V115301...

Page 13: ...he equipment in accordance with ATEX are compliant with the necessary requirements The operator must provide corresponding safety measures for all applications in which the breakdown of the equipment...

Page 14: ...ecause WALTHER can only guarantee safe and flawless function for such original parts Always relieve the pressure from the spray gun after work is completed If you have questions about the safe use of...

Page 15: ...tern test Deviation Required adjustment Spray pattern is split in the centre setting a wider spray pattern Spray pattern is too thick at the ends Setting a more rounded spray pattern The spray pattern...

Page 16: ...clear cleaning fluid emerges from the nozzle The entire system should then be depressurised until the gun is used again Clean the spray gun only with cleaning agents which have been recommended by th...

Page 17: ...of human beings and animals 11 Technical data Weight 245 g 0 54 Ib Connections Atomizing Air PK 4 Material Inlet PK 4 Nozzle sizes available 0 2 0 3 0 5 0 8 1 0 1 2 1 5 mm Air Caps Wide Flat Air Cap m...

Page 18: ...nnulent la validit de cette d claration Fabricant WALTHER Spritz und Lackiersysteme GmbH K rntner Str 18 30 D 42327 Wuppertal Tel 49 0 202 787 0 Fax 49 0 202 787 2217 www walther pilot de e mail info...

Page 19: ...153005000 15 Vis tige creuse de la g chette 1 V1153006000 16 Vis tige creuse de la g chette 1 V1153008000 17 G chette 1 V1153007000 18 Contre vis de la g chette 2 V1030109000 19 Identification de l ai...

Page 20: ...sures de s curit correspondantes en cas d applications pouvant repr senter un danger pour les personnes Au cas o des d fauts de fonctionnement de l appareil seraient constat s il vous faudra imm diate...

Page 21: ...t et la s ret du fonctionnement Le pistolet doit toujours tre d pressuris la fin du travail Pour toute information compl mentaire sur s ret d utilisation adressez vous WALTHER Spritz und Lackiersystem...

Page 22: ...imparfait Le tableau suivant indique les r glages pouvant modifier la forme du jet Essai d application D faut Rem de Le jet est trop pais au milieu du jet Augmentez la largeur du jet Le jet est trop p...

Page 23: ...gent nettoyant pulv ris est parfaitement clair L quipement de pulv risation pression ferm doit tre mis l arr t jusqu la prochai ne utilisation N utilisez pour le nettoyage que des agents nettoyants re...

Page 24: ...des hommes et des animaux 11 Donn es techniques Poids 245 g 0 54 Ib Raccord Air de pulv risation PK 4 Alimentation mati re PK 4 Tailles de buses 0 2 0 3 0 5 0 8 1 0 1 2 1 5 mm T te air T te air jet la...

Page 25: ...o inadecuado del aparato anulan la validez de esta declaraci n Fabricante WALTHER Spritz und Lackiersysteme GmbH K rntner Str 18 30 D 42327 Wuppertal Tel 49 0 202 787 0 Fax 49 0 202 787 2217 www walth...

Page 26: ...000 15 Tornillo del v stago del gatillo 1 V1153006000 16 Tornillo del v stago del gatillo 1 V1153008000 17 Gatillo 1 V1153007000 18 Tornillo del gatillo 2 V1030109000 19 Identificaci n de aire azul 1...

Page 27: ...ra las personas Si se constatan disfuncionamientos del aparato ponga inmediatamente el aparato fuera de servicio y avise a WALTHER Spritz und Lackiersysteme GmbH Puesta a la tierra compensaci n de pot...

Page 28: ...piezas de recambio originales ya que WALTHER nicamente puede garantizar un funcionamiento seguro y sin problemas de estas piezas originales La pistola de pulverizaci n debe despresurizarse al conclui...

Page 29: ...Ajuste necesario Diagrama de pulverizaci n dema siado grueso en el centro Ajustar una forma de chorro de pulverizado m s ancha Diagrama de pulverizaci n dema siado grueso en los extremos Ajustar una...

Page 30: ...rvicio hasta que el producto de limpieza salga completamente limpio Desconecte la presi n del aparato hasta su pr ximo uso S lo utilice productos de limpieza recomendados por el fabricante del materia...

Page 31: ...os t cnicos Peso 245 g 0 54 Ib Conexi n Aire de pulverizaci n PK 4 Introducci n de material PK 4 Toberas a escoger 0 2 0 3 0 5 0 8 1 0 1 2 1 5 mm Cabezas neum ticas Cabeza neum tica chorro ancho Presi...

Page 32: ...ebruik verliest deze verklaring haar geldigheid Fabrikant WALTHER Spritz und Lackiersysteme GmbH K rntner Str 18 30 D 42327 Wuppertal Tel 49 0 202 787 0 Fax 49 0 202 787 2217 www walther pilot de e ma...

Page 33: ...16 Hendelschachtschroef 1 V1153008000 17 Trekker 1 V1153007000 18 Hendelschroef 2 V1030109000 19 luchtkenmerking blauw 1 V1153011000 20 materiaalkenmerking zwart 1 V1153012000 21 Snelschroefverbindin...

Page 34: ...rm ATEX overeenstemt met de noodzakelijke richtlijnen Bij toepassingen waarbij de uitval van het apparaat personen in gevaar zou kunnen brengen moeten door de exploitant adequate veiligheidsmaatregele...

Page 35: ...onderdelen aangezien WALTHER alleen voor deze een veilige en foutloze werking kan garanderen Het spuitpistool moet na be indiging van het werk drukloos worden geschakeld Gelieve u bij vragen over het...

Page 36: ...eldproef Afwijking Vereiste instelling Spuitbeeld is in het mid den te dik Bredere spuitstraalvorm instellen Spuitbeeld is aan de uit einden te dik Rondere spuitstraalvorm instel len Spuitbeeld is tam...

Page 37: ...ls er uitsluitend nog helder reinigingsmid del uitspuit De gehele spuitinstallatie moet drukvrij worden gemaakt totdat zij later weer wordt gebruikt Gebruik voor de reiniging van het spuitpistool uits...

Page 38: ...ateriaal 11 Technische gegevens Gewicht 245 g 0 54 Ib Aansluiting Verstuivingslucht PK 4 Materiaaltoevoer PK 4 Spuitkopuitvoering naar keuze 0 2 0 3 0 5 0 8 1 0 1 2 1 5 mm Luchtkoppen Brede straal luc...

Page 39: ...ederdruck Spritzpistolen System HVLP Pistolen D senverl ngerungen f r Innenbeschichtungen Zweikomponenten Spritzpistolen Materialdruckbeh lter Drucklose Beh lter R hrwerk Systeme Airless Ger te und Fl...

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