Wallenstein FX110R, Operator'S Manual

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FX66, FX85/R, FX110/R, FX140/R
PTO Skidding Winch
Foreword
3
Table of Contents
1. Foreword ................................................................2
1.1 Introduction ......................................................2
1.2 Delivery Inspection Report ..............................4
1.3 Serial Number Location ...................................5
1.4 Warranty ..........................................................6
1.5 Decal Information ............................................7
2. Safety ......................................................................8
2.1 Safety Alert Symbol .........................................8
2.2 Signal Words ...................................................8
2.3 Why is SAFETY important? .............................9
2.4 Safety Rules ....................................................9
2.5 Operating Safety ............................................10
2.6 Equipment Safety Guidelines ........................10
2.7 Safety Training ..............................................10
2.8 Preparation ....................................................11
2.9 Sign-Off Form ................................................12
2.10 Safety Sign Explanations ...............................13
2.11 Replace Damaged Safety Signs ....................17
2.12 How to Install Safety Signs ............................17
3. Familiarization......................................................18
3.1 To the New Operator .....................................18
3.2 Operator Orientation ......................................18
3.3 Training ..........................................................18
3.4 Job Site Familiarization .................................18
3.5 Equipment Condition .....................................19
3.6 Winch Components .......................................20
4. Attaching Winch to Tractor .................................21
4.1 Determine Proper PTO Shaft Length ............22
4.2 Shortening PTO Shaft ...................................23
4.3 Winches with Remote Control .......................23
5. Controls ................................................................24
5.1 Winch Clutch .................................................24
5.2 Winch Drum Lock ..........................................24
5.3 Forged Cable End .........................................25
5.4 Keyhole Sliders ..............................................25
5.5 Keyhole Slots .................................................25
5.6 Choker Chains ..............................................26
5.7 Lower Snatch Block .......................................26
5.8 Trailer Hitch ...................................................26
5.9 Safety Screen ................................................27
5.10 Remote Winch Control .................................27
6. Operating Instructions ........................................30
6.1 Pre-start Checklist .........................................30
6.2 Machine Break-In ..........................................31
6.3 Winch Safety .................................................31
6.4 Winching Logs ...............................................32
6.5 Skidding Logs ................................................33
7. Service and Maintenance ....................................35
7.1 Maintenance Safety .......................................35
7.2 Maintenance Schedule ..................................36
7.3 Grease Points ................................................36
7.4 Drive Chain Lubrication .................................37
7.5 Drive Chain Tension .....................................38
7.6 Clutch Adjustment .........................................38
7.7 Drum Brake Adjustment ................................39
7.8 Cable Install ...................................................40
7.9 Brake and Clutch Rope Routing ....................40
8. Storage .................................................................41
9. Transporting .........................................................41
10. Troubleshooting .................................................42
11. Specifications .....................................................44
11.1 Machine Specifications ..................................44
11.2 Bolt Torque ....................................................45
11.3 Hydraulic Fitting Torque ................................46
12. Alphabetical Index .............................................47