Wallace Perimeter Security SPEEDGATE Installation And Maintenance Manual Download Page 95

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SPEEDGATE Installation and Maintenance Manual

Revision 1 - MAY 2023

ELECTRICAL CIRCUIT – OPERATOR

5. ENCODERS

Primary Operator Secondary Operator Primary Operator Secondary Operator

Always refer to site-specific drawings issued for the project you are working on for actual electrical

connections and installation methods.

Summary of Contents for SPEEDGATE

Page 1: ...MAY 2023 115 Lowson Crescent Winnipeg Manitoba Canada R3P 1A6 Phone 866 300 1110 wallaceperimetersecurity com SPEEDGATE INSTALLATION AND MAINTENANCE MANUAL Gen II Models Pdtt Series Pdxt C Series INTR...

Page 2: ...intenance on page 129 for general inspection and maintenance guidelines Follow the safety instructions contained in the manual Wallace Perimeter Security reserves the right to modify the SpeedGate man...

Page 3: ...Responsibility 18 Important Safeguards and Instructions to Communicate to Owners Users 19 Application Identifying Gate System Category and Usage Class 21 Introducing SpeedGate 23 Product Description 2...

Page 4: ...Drive Gate SpeedGate 65 Wire Sizes Types and Locations 67 Photo Eye Installation 70 Photo Eye Alignment 73 GATE OPTIONS 75 Installation Instructions for Optional Gate Edges 75 UL 325 Monitoring Requir...

Page 5: ...te 129 Maintenance Repair and Servicing Assistance 129 Periodic Maintenance to the Entire Installation Weekly Quarterly Semi An nually General Repair and Additional 130 SpeedGate Weekly Maintenance Ch...

Page 6: ...ury could occur if the hazardous situation is not avoided Indicates damage to equipment is probable if the hazardous situation is not avoided Common Industrial Symbols The following international safe...

Page 7: ...System is applicable to a Class I Class II Class III or Class IV Gate System and may only be installed at locations meeting the UL 325 definitions Refer to Application Identifying Gate System Categor...

Page 8: ...e 63 page 68 4 1 1 Low voltage wiring to post termination box excluding the encoder and motor cables as above 4 2 Between the SpeedGate and the operator cabinet as above 4 2 1 Motor cables to be kept...

Page 9: ...urn past hand tight 5 1 1 D All anchor bolts tightened to 210 ft lbs 284 76 N m 5 1 2 Safety devices for proper wire termination photo eyes sensing edges loop detectors page 70 page 73 page 75 page 80...

Page 10: ...nel opens the VFD motor wiring is correct If the gate panels are not moving in the desired direction follow step 5 3 3 J under Setting Gate Limits to resolve this 5 3 Set Gate Limits in accordance wit...

Page 11: ...B On the LCD display there will be a description of the parameter on the top left the parameter number located on the bottom left and the parameter value located on the bottom right 5 3 2 C Use the D...

Page 12: ...in press the STOP button again to return the underscore to the parameter 999 on the left 5 3 3 STEP THREE PROGRAMMING THE SPEEDGATE 5 3 3 A Pull manual brake disconnect cable located inside each colum...

Page 13: ...parameter 210 use the STOP button by pressing it once to move the underscore to the parameter value on the right Scroll up and change the value to 5 This parameter is used to set reset the open and c...

Page 14: ...rrect PANELS CLOSED TOP VIEW IF NECESSARY to change direction of motor rotation go to parameter 130 by repeating steps 5 3 2 A to 5 3 2 F above as summarized below A Press and hold UP arrow and STOP b...

Page 15: ...display should show a counter rapidly increasing while the gate is moving to the fully open position 5 3 3 N The gate bumpers should be touching each other If they are then press and hold the STOP but...

Page 16: ...on the junction box Install enough external entrapment protection sensors so that pedestrians are protected from entrapment in both directions of the gate s travel and all hazard areas and possible pi...

Page 17: ...orsements of technical aptitude in gate system installation and operation Underwriter Laboratories UL and the American Society for Testing and Materials ASTM are responsible for current safety standar...

Page 18: ...trapment There must be sufficient clearance between the moving gate panels and adjacent structures to prevent entrapment while both opening and closing If the spacing is less than 16 inches 40 6cm add...

Page 19: ...ctions must be given to the owner per UL 325 Safety Standards If a Pedestrian Gate is supplied locate it far enough away from this gate system so as not to have it entice pedestrians to make use of th...

Page 20: ...on of the SpeedGate should be considered as meeting these installation criteria Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use It is strongly recommend...

Page 21: ...ned by UL 325 Class IV RESTRICTED ACCESS VEHICULAR GATE OPERATOR Intended for use in guarded industrial locations or buildings such as an airport security area or other restricted access location not...

Page 22: ...t intended for allowing access to pedestrians and or bicycles The SpeedGate is commonly used for securing the following Airports Banks and or Financial Bodies Borders Chemical and Petroleum Facilities...

Page 23: ...peedGate Product Description The SpeedGate is a bi folding gate that can be opened and closed within a short space of time less than 8 seconds The SpeedGate has been designed to allow selective access...

Page 24: ...used to manually open close the gate 4 Operator Enclosure The operators can be operated by a push button station vehicle detector loops card access system and any device which when given a command sw...

Page 25: ...al Entrapment Protection Sensors on page 29 External Entrapment Sensor Types on page 34 UL 325 Compliant Sensors on page 31 Vehicle Detectors Additional Safety Features on page 41 Installation Instruc...

Page 26: ...if the contact is released and then made again will a new open or close cycle be started Inherent Entrapment Sensor The SpeedGate is equipped with a Type A inherent entrapment sensor IES that complies...

Page 27: ...ensure the area is free of obstructions and that it is safe to operate the Gate When an obstruction is encountered the first time in a gate cycle F320 will appear on the LCD display if the gate shuts...

Page 28: ...ounters another obstacle during reversing via the IES reduced speed sensor torque change sensor hard shutdown Hard Shutdown Mode2 Closing Yes Gate should reverse to open position and wait for a renewe...

Page 29: ...nst pedestrian entrapment in BOTH directions of the gate travel and where an entrapment hazard exists PHOTOELECTRIC EYES One or more photoelectric eyes shall be located where the risk of entrapment or...

Page 30: ...et UL compliance The type s of entrapment sensor device systems are described below For a complete listing of the requirements see UL 325 Safety Standards Usage Class Inherent Type Device External Typ...

Page 31: ...on To enable fully automatic operation all bi fold gate operators will require a minimum of ONE monitored external entrapment protection sensor to protect entrapment zones in either the open or close...

Page 32: ...llace Perimeter Security Part Number 100620 65 ft 19 8m Edge Sensors Sentir Series 25 30 TT ASO Safety https www asosafety co uk products contact edges pre made sentir edge 2530 Edge Wireless Kits iGA...

Page 33: ...SPEEDGATE Installation and Maintenance Manual Revision 1 MAY 2023 33 UL 325 COMPLIANT SENSORS Figure 2 SpeedGate Common Entrapment Zones...

Page 34: ...e gate panels in the closed position Refer to Table 3 Tripped External Entrapment Sensor Modes on page 35 for a summary of photo eye responses to obstruction detection EDGE SENSORS OPTIONAL The ends o...

Page 35: ...for additional troubleshooting error codes The prescribed solution will vary depending on the display number indicated When the fault or error is resolved a normal command for a new open or close cycl...

Page 36: ...he auto close timer Closing Yes Gate should reverse to open position if it encounters another infrared beam photo eye input during reversing another active safety input is triggered or an edge sensor...

Page 37: ...s The application of the SpeedGate is safe when used according to the stipulations of Important Safeguards and Instructions to Communicate to Owners Users on page 19 The positioning of the SpeedGate i...

Page 38: ...limited even further by taking risks into account when positioning the gate and by observing the safety instructions Between the outermost panel sections Figure 5 1 Panels Half Open Top View Between...

Page 39: ...SpeedGate Figure 5 4 Vehicle Entry Top View Figure 5 6 Top View DANGER Anywhere within the Gate System Possibility of injury because the Gate is operated by unqualified personnel Figure 5 5 Qualified...

Page 40: ...talled where visible in the area of the gate but not ON the gate One is to be installed on each side of the gate and on either side of the gate opening Each sign must be clearly visible to persons loc...

Page 41: ...oop which then becomes an inductive coil When a vehicle passes over the loop the detector senses the resultant drop in the inductance and this in turn stops the gate The opening and closing force of t...

Page 42: ...sideration when any automatic gate system is installed and operated It is a UL 325 requirement of the installer to provide separate entrance and egress for pedestrian cyclist use near the vehicular ga...

Page 43: ...s possible to show clearly what the cause of the collision was Sabotage of the SpeedGate will be noticed immediately Safety Instructions for Maintenance Use checklists for recording repairs and mainte...

Page 44: ...long forks or fork extensions to unload 2 The crates are built with openings at the bottom to be securely lifted from the truck 3 Crate may be unbalanced Take care when lifting 4 Crates are marked wi...

Page 45: ...STALLATION CONSIDERATIONS When carrying out all hoisting activities make sure that the strength of the hoisting straps is sufficient to bear the weight to be hoisted Pay attention to the angle of the...

Page 46: ...all object or pre existing opening make sure that each side of the template is the same distance from the wall object or pre existing opening See SpeedGate site specific general layout drawings that a...

Page 47: ...the pre drilled steel anchor bolt template STEP 5 On both concrete piles Insert two wedge anchors into the 1 2 by 2 3 4 deep holes STEP 6 On both concrete piles In the four corners of each pre drille...

Page 48: ...48 wallaceperimetersecurity com Phone 866 300 1110 SPEEDGATE INSTALLATION...

Page 49: ...ey are susceptible to damage if mishandled Always use blocking when working with panels to prevent damage to gate edges 1 Using slings and or appropriate straps secure a strap onto the lifting assembl...

Page 50: ...cations Photo eye location cut out should face toward the gate opening the hinges see Figure 10 should face toward the Secure Side this will allow for the gate to swing into the property when opening...

Page 51: ...TION 3 Secure both columns using nuts washers Column anchor bolts should be tightened firmly they may need to be loosened during guide channel installation for PDTT top track models All anchor bolts s...

Page 52: ...52 wallaceperimetersecurity com Phone 866 300 1110 SPEEDGATE INSTALLATION...

Page 53: ...MAY 2023 53 SPEEDGATE INSTALLATION 4 Once all gate components have been assembled and installed double check all components for level square fitting Using non shrink grout fill the area between the S...

Page 54: ...equirements between the SpeedGate and the Operator Cabinet Mount the Operator Cabinet in a location that allows a direct line of sight between it and the SpeedGate so that prior to any operation of th...

Page 55: ...opening Refer to Manual Operation Using the Brake Disconnect Cable on page 112 Close the gate then release the manual brake disconnect by pulling down on the cable and removing it from the groove so t...

Page 56: ...le is clear and then test the gate Turn operator power ON and press the operator foil keypad up arrow to test the gate open cycle Test the gate close cycle by pressing the operator foil keypad down ar...

Page 57: ...the safety devices must be checked Switching on or operating the controller when condensation is present is not permitted This can destroy the controller The controller may only be opened if the suppl...

Page 58: ...TION Turn the controller OFF prior to performing wiring testing and maintenance work THEN WAIT Dangerous voltage levels can commonly remain for 5 minutes If the switching power supply is defective vol...

Page 59: ...PDXT PDXT C and PDTT Electrical Point to Point Diagrams 1...

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Page 61: ...PDXT PDXT C and PDTT Electrical Point to Point Diagrams 2...

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Page 63: ...PDXT PDXT C and PDTT Electrical Point to Point Diagrams 3...

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Page 65: ...eplace them therefore it is much more economical to choose a sufficient wire size at the initial installation All gate wiring is provided by Wallace Perimeter Security All cables are shipped pre wired...

Page 66: ...If a dual folding gate is required up to 23 feet 7 01m PDXT Series or 24 feet 7 31m PDTT Series wide four folding gate panels two panels to fold one way two panels to fold the other way both operator...

Page 67: ...Header Between Columns 1 and 2 for PDTT TOP TRACK Model OR 2 Underground Conduit Between Columns 1 and 2 for PDXT TRACKLESS Model Incoming Power 208 230VAC Single Phase 20AMP Wire leads from secondary...

Page 68: ...trical Point to Point Diagrams 2 on page 61 PDXT C PDXT PDXT C and PDTT Electrical Point to Point Diagrams 3 on page 63 1 1 Low voltage wiring to Post Termination Box excluding the encoder and motor c...

Page 69: ...rom the secondary control wiring 2 2 Multi Conductor Low Voltage Cable see 1 1 above 2 3 Encoder Cables 5 ENCODERS on page 94 to page 96 3 Between the Vehicle Loops and the Operator Cabinet Installati...

Page 70: ...r installation of other photo eye types e g retro reflective follow the manufacturer s instructions The best way to ensure a quality installation is to employ a professional installer experienced with...

Page 71: ...is occurring remounting photo eyes in the following configuration may eliminate this issue Install the transmitter above the receiver on one column Install the receiver above the transmitter on the op...

Page 72: ...mn Top Receiver 24 top terminal 5 24 top terminal 11 COM top terminal 4 NC top terminal 7 Primary Column Bottom Receiver 24 top terminal 6 24 top terminal 10 COM bottom terminal 7 NC top terminal 15 S...

Page 73: ...tting 3 is ON 5 When the photo eye is successfully aligned place the photo eye cover back on Photo Eye Alignment To test alignment photo eyes must be installed in columns If two pairs of photo eyes ha...

Page 74: ...nd current with multimeter TEST 1 Place an obstruction e g hand in front of the receiver Green receiver LED should be ON and flashing indicating obstruction detection 2 Remove obstruction from the rec...

Page 75: ...on is to employ a professional installer experienced with gate edge sensors Installation of Resistive Gate Edges 8 2 k terminating resistor 1 The sensing edges consist of 1 gate edge rubber section an...

Page 76: ...ber section will have a wire pigtail on either end Of the 2 verticals sections one will have a wire pigtail on either end the remaining gate edge will have a wire pigtail on one end only The other end...

Page 77: ...gate edge lead are terminated on the connection board Make sure gate edge wiring is not pinched kinked in at panel to column connection 7 Connect post termination connection board to operator cabinets...

Page 78: ...monitoring should any device not be present or a fault condition occur that precludes the sensing of an obstruction including an interruption of the wireless signal to the wireless device or an open o...

Page 79: ...SPEEDGATE Installation and Maintenance Manual Revision 1 MAY 2023 79 UL 325 MONITORING REQUIREMENT FOR EXTERNAL ENTRAPMENT PROTECTION DEVICES...

Page 80: ...the resultant drop in the inductance and this in turn actuates its output relay The best way to ensure a quality installation is to employ a professional installer experienced with vehicle detection...

Page 81: ...y activate the loop when they are opening Ground loop home run leads should be saw cut trenched to operator cabinet Ensure that the ground loop leads are twisted as per the manufacturer s specificatio...

Page 82: ...uency drift choose a wire with an insulation which is impervious to moisture Wires with Polyvinyl Chloride PVC insulation i e those labeled TFFN THHN and THHN THWN should NOT be used since they tend t...

Page 83: ...ers 2 30 8 meters and up 1 5 All splices MUST be soldered even when initially formed with crimp type splices When soldering use only enough localized heat to adequately flow the solder through the con...

Page 84: ...over the loop wire s Since the sealant forms a barrier between the wire and the environment it is essential that the wire s are completely covered See Figure 20 for the proper end result 9 2 There MUS...

Page 85: ...switches have been mounted fasten with the provided self tapping screws For wiring of the proximity switches please follow the wiring diagram provided with the sensors Optional Strobe Traffic Lights...

Page 86: ...fety inputs except for the vehicle detector loop leads terminate into the post termination box The multi conductor low voltage cable connects the post termination box to the Operator Cabinet All wires...

Page 87: ...al 4 NC top terminal 15 Secondary Column Bottom Transmitter 24 top terminal 2 24 top terminal 9 Photo Eye Wiring Two Sets Primary Column Top Receiver 24 top terminal 5 24 top terminal 11 COM top termi...

Page 88: ...e is mechanically engaged and must have power to disengage Typical example only see bolded text motor brake connections to the post termination box are PRIMARY COLUMN MOTOR BRAKE Uses terminals 25 26...

Page 89: ...the post termination box are AUDIBLE WARNING DEVICE horn terminal connects to terminal 16 Never disable the audio alarm signal provided with this system and NEVER disconnect or cut its wires The buzz...

Page 90: ...s for a 24VDC strobe light to be used as a pre warning to gate movement Typical example only see bolded text strobe connections to the post termination box are STROBE LIGHT Uses terminals 14 17 Always...

Page 91: ...rol over the vehicle movements in and around the SpeedGate Typical example only see bolded text traffic light connections to the post termination box are TRAFFIC LIGHT Uses terminals 24VDC traffic lig...

Page 92: ...on key switch or access system typically connects to terminal 5 in the primary operator Always refer to site specific drawings issued for the project you are working on for actual electrical connectio...

Page 93: ...ntenance Manual Revision 1 MAY 2023 93 ELECTRICAL CIRCUIT OPERATOR 4 EXTERNAL STOP DEVICE Always refer to site specific drawings issued for the project you are working on for actual electrical connect...

Page 94: ...nto the Secondary Operator terminals White wire Blue ferrule 34 Orange wire White ferrule 35 Blue wire White ferrule 36 White wire Orange ferrule 37 and the encoder ground into 38 Termination points f...

Page 95: ...2023 95 ELECTRICAL CIRCUIT OPERATOR 5 ENCODERS Primary Operator Secondary Operator Primary Operator Secondary Operator Always refer to site specific drawings issued for the project you are working on...

Page 96: ...Phone 866 300 1110 ELECTRICAL CIRCUIT OPERATOR 5 ENCODERS Figure 22 Motor Encoder Location Always refer to site specific drawings issued for the project you are working on for actual electrical conne...

Page 97: ...1 MAY 2023 97 ELECTRICAL CIRCUIT OPERATOR 6 INTERLOCK Expansion board RFUxFCOM or other authorized communication devices can be plugged into the RS485 interface for communication between primary and s...

Page 98: ...ty com Phone 866 300 1110 ELECTRICAL CIRCUIT OPERATOR 6 INTERLOCK Secondary Operator Always refer to site specific drawings issued for the project you are working on for actual electrical connections...

Page 99: ...s long as incoming power is present FEIG Gen I models i e pre 2021 enable heater operation only when the operator is ON Connect to terminals L1 N Always refer to site specific drawings issued for the...

Page 100: ...ird detector relay will be required not supplied by Wallace Perimeter Security This auxiliary detector should be powered from terminals 1 and 2 and wired as a N O contact to terminals 1 and 3 Call Wal...

Page 101: ...SPEEDGATE Installation and Maintenance Manual Revision 1 MAY 2023 101 PDXT C OR PDTT MAX SAMPLE WIRING DIAGRAMS PDXT C or PDTT Max Sample Wiring Diagrams...

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Page 112: ...is not moving 1 Ensure that both operator DC switches are poweredOFF Ifnoautomaticgatemovement is possible then you may proceed to step 2 2 Remove the Lower Access Doors on both columns so that the b...

Page 113: ...nually moved If the gates are to be left open proceed to step 6 6 Make sure the gate is not moving 7 In one column pull down on the cable and remove it from the groove It should now be free hanging wh...

Page 114: ...by the gate leaf must be adjusted so that under normal operating conditions the controller will sense when the gate has come into contact with an obstruction and will reverse to the cycle starting po...

Page 115: ...Stall Usually caused by an obstruction blocking the gate movement or the motor brake 24VDC not getting power thus not releasing and stalling the motor Inspect for Mechanical wear and tear Gate or moto...

Page 116: ...ipped by the brake disconnect switch on FEIG Gen I i e SpeedGate models introduced prior to 2021 F 369 Sensing Edge Fault Either there is an obstruction tripping the sensing edge or the operator was n...

Page 117: ...1 42 F 211 External Stop 1 tripped External Stop 2 31 32 F 212 External Stop 2 tripped Open Input 52 Open Input 1 Close Input 53 Stop Input 2 Infrared Beam Input 75 Photo Eye Input 5 Stop 54 Close Inp...

Page 118: ...me gate may be sticking or is blocked F 030 Motor Stall Usually caused by an obstruction blocking the gate movement or the motor brake 24VDC not getting power thus not releasing and stalling the motor...

Page 119: ...formation about the cause Failed watchdog relay or failed circuit board relay F 211 External Stop 1 tripped External Stop circuit was interrupted starting at Input 1 F 212 External Stop 2 tripped Exte...

Page 120: ...of edge trips for external safety edge has reached set limit Parameterized maximum number of safety edge trips during a gate cycle was exceeded F 372 Redundancy error with short circuit One of the pro...

Page 121: ...ntermediate circuit Wrong motor data set P100 P103 Non adjusted voltage increase boost set P140 or P145 Gate sticks F 420 Over voltage in intermediate circuit Limit 1 Brake chopper interference defect...

Page 122: ...on of the External Stop circuit F 520 Over voltage in intermediate circuit Limit 2 Brake chopper interference defective missing Feed voltage much too high Motor feeds back too much energy in generator...

Page 123: ...rmediate stop is not positioning responding accurately Synchronization not finished or reference switch defective F 720 Synchronization error in position sensing with incremental encoder Intermediate...

Page 124: ...r limit switch E0 or intermediate limit switch E1 has exceeded the valid limit range Controller not yet initialized Position values during calibration not correct or values are no longer valid F 763 D...

Page 125: ...e on both sides i e one cable core at each end In some instances multiple twists may be required e g as many as possible 3 Plug cable back into board PART NUMBER DIMENSIONS mm inches Typical Impedance...

Page 126: ...it tripped F 928 Photo Eye input failed monitoring test Issues with photocells or photocell circuit need to be addressed Also possible if the primary operator LCD displays fault F 7A2 at the time the...

Page 127: ...EEPROM structure Controller not yet initialized F 962 Converter parameters not valid New EPROM version Controller not yet initialized F 963 Ramp parameters not valid New EPROM version Controller not...

Page 128: ...Operation Controlled constant contact sustained operation requires a controlled constant contact open command with a controlled constant contact close command This mode of operation requires qualified...

Page 129: ...turned on Only if all areas are clear can the operators be turned back on Use checklists for recording repairs and maintenance to the SpeedGate and maintain permanent logs of all gate inspections main...

Page 130: ...dual voltages Never operate the controller while the cover is removed SpeedGate Weekly Maintenance Checklist 1 SPEEDGATE WEEKLY MAINTENANCE CHECKLIST Checked Good Needs Attention N A SpeedGate Serial...

Page 131: ...rder 7 If used in particular application Check that the vehicle detection loops are working Comments Recommendations Customer Signature Customer Name Print Signature of Maintenance Inspector Maintenan...

Page 132: ...ntenance Inspection Cycle Count SpeedGate Quarterly Gate Drive System Maintenance Checklist 3 SPEEDGATE QUARTERLY EVERY THREE MONTHS GATE DRIVE SYSTEM MAINTENANCE CHECKLIST Checked Good Needs Attentio...

Page 133: ...es to see if they disconnect properly Comments Recommendations Customer Signature Customer Name Print Signature of Maintenance Inspector Maintenance Check Performed by Print Name Date Date of next Mai...

Page 134: ...s for adequate lubrication every six months 10 000 cycles it is of equal importance to AVOID EXCESSIVE LUBRICATION Too much grease being forced into a gate hinge can cause blockage and damage to the i...

Page 135: ...Checklists must be dated signed and retained for record keeping purposes 1 Physical structure no damage 2 Secure hinge bolts 90 ft lbs 122 03 N m torque 3 Secure bolts at drive pins and guide roller...

Page 136: ...pped 12 Center catch shoe functional secure if installed 13 Control cabinet clean dry 14 Control cabinet fasteners secure 15 Heater operational if equipped 16 Sensing edges no rips tears function OK i...

Page 137: ...mum operating speed until the gate panels reach the pre open position iii At the pre open position factory set the gates will decelerate and come to a controlled stop at the fully open position iv Aft...

Page 138: ...es on a weekly basis can increase the risk of injury or death 6 Usethemanualbrakedisconnectonlywhenthegateisnotmoving Whenthemanualbrakedisconnect cable is pulled a micro switch will disable the elect...

Page 139: ...ing warranty shall not apply to defects resulting from improper or inadequate maintenance by Buyer Buyer supplied software or interfacing unauthorized modification or misuse operation outside of the e...

Page 140: ...er available heights for PDXT models only 6 ft 1 83m 8 ft 2 44m 2 Specifications herein are representative of four fold gates two gate panels to fold one way left hand gate with hinges on left side tw...

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Page 142: ...115 Lowson Crescent Winnipeg Manitoba Canada R3P 1A6 Phone 866 300 1110 wallaceperimetersecurity com...

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