WAGO 2857-570/024-001 Manual Download

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2857-570/024-001

Planning

Product manual | Version: 2.0.0
3-Phase Power Measurement Module, 1 A

The power measurement module can be used to measure current and can handle up to
four currents simultaneously.

Figure 18: Connection Example Current Measurement

5.6 Power Measurement

DANGER

Do not work on products while energized!

High voltage can cause electric shock or burns!

•

Disconnect all power sources from the product before performing any installation, re-
pair or maintenance.

Summary of Contents for 2857-570/024-001

Page 1: ...Product manual Version 2 0 0 Signal Conditioner 3 Phase Power Measurement 1 A 2857 570 024 001 WAGO...

Page 2: ...sure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreci ate any information or suggestions for improving the documentation E Mail docum...

Page 3: ...ace X1 IN and X2 OUT 16 3 3 4 Configuration interface Config 17 3 3 5 Supply Connection POWER 17 3 3 6 Memory Card Slot SD for Micro SD Cards 18 3 3 7 Functional Earth Connection 18 3 4 Indicators 18...

Page 4: ...Data Security 52 5 2 Aids 53 5 3 Requirements for Accessories 53 5 4 Voltage Measurement 54 5 5 Current Measurement 55 5 6 Power Measurement 56 5 6 1 Power Measurement in 4 Wire 3 Phase Networks 58 5...

Page 5: ...ule 1 A 12 Decommissioning 106 12 1 Disposal and Recycling 106 13 Appendix 107 13 1 Installation Regulations Specified by Approvals 107 13 2 Application Example 109 13 3 Examples of CSV Files 109 13 3...

Page 6: ...roper Use Improper use of the product is not permitted Improper use occurs especially in the follow ing cases Non observance of the intended use Use without protective measures in an environment in wh...

Page 7: ...be operated within the scope of the approval 1 2 Typographical Conventions Number Notation 100 Decimals Normal notation 0x64 Hexadecimals C notation 100 0110 0100 Binary In single quotation marks Nib...

Page 8: ...nd source of hazard Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Action step to reduce risk CAUTION Type and source of hazard Indicates a po...

Page 9: ...roduct documentation The and TM symbols are omitted hereinafter The trademarks are listed in the Appendix 8 Protected Rights 113 Subject to Change The instructions guidelines standards etc in this man...

Page 10: ...Power Supply For non hazardous active voltage per EN UL IEC 61010 1 SELV PELV power sup plies shall be used Connecting impermissible current or frequency values may destroy the products Grounding Prot...

Page 11: ...amage that may have occurred dur ing shipping Do not put the product into operation in the event of mechanical damage 2 4 Thermal Safety The temperature inside the additional enclosure must not exceed...

Page 12: ...such as voltage and current reactive apparent and active power energy consumption power factor phase angle and frequency Also harmonic analysis is possible for a selectable phase up to the 41st harmo...

Page 13: ...ry Card Slot SD for Micro SD Cards 18 4 Voltage measurement inputs 8 Measurement Inputs 14 5 Switch output DO 8 Switch Output DO and S0 Interface 15 6 Supply connection POWER 8 Supply Connection POWER...

Page 14: ...8 2 Spring contact for functional ground 8 Functional Earth Connection 18 See also 2 Installation and Removal 68 2 Functional Earth Connection 18 3 3 Connectors 3 3 1 Measurement Inputs Current Measur...

Page 15: ...inputs Up to four wires of the network to be measured are connected here Figure 5 Measurement inputs for voltage measurement Position Designation Connection Description 1 Test slot for associated Push...

Page 16: ...ltaneously To read out the energy values switch output DO can be configured as an S0 interface with the Interface Configuration Software However the same DO and GND connec tions are used 3 3 3 Modbus...

Page 17: ...e the power measurement module for visualizing measured values as the power is measured and for firmware updates an engineering PC with the Interface Con figuration Software is used Communication via...

Page 18: ...nt module A push push mechanism locks the memory card in the housing Figure 10 Memory card slot 3 3 7 Functional Earth Connection The functional earth connection is established automatically via the D...

Page 19: ...ction ERR LED is illuminated Group error message 3 5 Circuit Diagram Figure 11 Schematic Circuit Diagram The areas Measurement value acquisition configuration interface SD controller Modbus RTU and Po...

Page 20: ...ue Number of inputs 3 voltage measurement inputs 4 differential current measurement inputs Voltage measurement range rms AC 2 Phase voltage ULx N Line to line voltage ULx Ly End of Voltage measurement...

Page 21: ...0 V Isolation type Impedance and Supplementary Insulation Overvoltage category III 3 The system voltage is derived from the line to neutral voltage for common mains supply systems and is used for dete...

Page 22: ...on Line neutral conductor voltage 600 VAC Overvoltage category III 4 See 8 Overview Common Mains Supply Systems and Line Voltages 72 3 6 4 Measured Variables Table 8 Technical Data Measured Variables...

Page 23: ...o 41st harmonic Current rms Voltage rms HD THD Current HD THD Voltage Measurement inaccuracies Voltage 5 0 3 of measurement range final value max value Current 0 5 of measurement range final value max...

Page 24: ...the mechanical connection capacity of the clamp ing points Table 10 Technical Data Wiring Expected Environmental Temperature for Connecting Cables Use in the scope Temperature of the connecting cables...

Page 25: ...ith the Low Voltage Directive through application of the following standards Low Voltage Directive UL OrdLoc Standard Electrical equipment for measurement control and lab oratory use UL FW Version 3 3...

Page 26: ...er depending on the network topology not all measured values are always calcu lated For more information see 8 Communication per Modbus RTU 37 Table 14 Measured Value Overview Voltage Measured Value 4...

Page 27: ...rent L1 X X X X Min RMS current L2 X X X Min RMS current L3 X X X Arithmetic mean cur rent L1 X X X X Arithmetic mean cur rent L2 X X X Arithmetic mean cur rent L3 X X X Peak value current L1 X X X X...

Page 28: ...L3 X Active Energy import L1 X X Active Energy import L2 X Active Energy import L3 X Active Energy export L1 X X Active Energy export L2 X Active Energy export L3 X Active Energy Total X X X X Active...

Page 29: ...re threephase network 2 wire network sin gle phase network Phase Angle phi L1 X X X X Phase Angle phi L2 X X Phase Angle phi L3 X X X Table 20 Measured Value Overview Power Factor Measured Value 4 wir...

Page 30: ...X Fundamental compo nent current L2 X X X Upper harmonic component current L2 1st 40th upper harmonic X X X Distortion current L2 X X X RMS voltage L2 X X X Fundamental compo nent voltage L2 X Upper...

Page 31: ...en Upper Harmonic and Harmonic First harmonic refers to the vibration at the fundamental frequency fundamental compo nent and first upper harmonic refers the vibration at twice the fundamental frequen...

Page 32: ...in and max RMS values for the current and voltage are also determined over a configurable time interval A reset interval can be set with parameters 24 25 and 26 This interval can be activated with par...

Page 33: ...ntegration of power yields the level of energy for each phase The power measurement module provides the values for active reactive and apparent energy Val ues for the individual phases and an overall...

Page 34: ...mponent for the selected phase It also provides the total harmonic distortion THD for current and voltage From the 40 upper harmonics 3 can be selected and analyzed at the same time The RMS value for...

Page 35: ...e characteristics for the three phases are monitored by rotary field detection The direction of rotation of a motor or machine can only be deter mined when the phase sequence L1 L2 L3 at the power mea...

Page 36: ...Tamper Detect parameters 3 4 5 for undervoltage 14 15 16 for overvoltage 17 18 19 for overcurrent 20 for Tamper Detect These states are signaled by the flashing red ERR LED and switch output DO as a...

Page 37: ...ssing Via interface configuration software If an error occurs during the transmission an error message is sent to the sender The er ror codes could be 0x01 Illegal function unsupported Modbus function...

Page 38: ...en in the Parity selection box 14 Click the OK button The entry Interface COM2 is created in the MODBUS master configurator dia log 15 Right click the entry Interface COM2 and select Add Modbus Slave...

Page 39: ...busSlave PRG The program editor opens 38 Click Online Login The solution is loaded into the controller 39 Click Online Start The controller is started The value of variable rVoltageL1 is read out in t...

Page 40: ...Voltage an dPower values is active Bit 10 Min Max Value Automatic Reset Activation Phase 3 0 Automatic deletion Min and Max Current Voltage and Power values is not acti vated Factory setting 1 Automat...

Page 41: ...efined Rogowski coil factor must be set 1 RC70 Rogowski coil factor 0 07198 H 2 RC125 Rogowski coil factor 0 07214 H 3 RC175 Rogowski coil factor 0 07231 H Table 34 Parameter 6b Rogowski Coil Factor H...

Page 42: ...lue Measurement Observation Interval Phase 3 Address 0x0062 Data Type UINT16 Access R W Factory setting 0x0014 0 19 not permitted 20 254 Number of half waves for measuring peak values 255 not permitte...

Page 43: ...ect Current Threshold Value fault current Address 0x0070 Data Type FLOAT Access R W Factory setting 0 A 0 The threshold value check is deactivated 1 Current Threshold max 100000 A Table 49 Parameter 2...

Page 44: ...Parameter 26 Min Max Value Automatic Reset Interval Phase 3 Address 0x0077 Data Type UINT16 Access R W Factory setting 0x000A Activation Parameter 2 Bit 10 required 0 65535 Interval in s Table 55 Para...

Page 45: ...ata Type UINT16 Access W Factory setting 0x0004 2 41 Harmonic number corresponds to first to 40th upper harmonic Table 62 Parameter 34 Action of the Digital Output Address 0x009A Data Type UINT16 Acce...

Page 46: ...ion Data Type Access Factory setting Power measurement module status information UINT16 R 0x0000 Bit 0 Transient Response Period Warning 0 OK transient response period elapsed 1 Measured values not ye...

Page 47: ...level controller has access to a number of measured value registers via Mod bus The measured values for the energies are in the data type INTEGER all others are FLOAT All registers have a size of fou...

Page 48: ...ower L3 var R 500 0x0028 Active Power total W R 500 0x002A Reactive Power total var R 500 0x002C Apparent Power total VA R 500 0x002E Line frequency L1 Hz R 40 0x0030 Line frequency L2 Hz R 40 0x0032...

Page 49: ...0074 Max Active Power L3 W R 40 0x0076 Min Active Power L1 W R 40 0x0078 Min Active Power L2 W R 40 0x007A Min Active Power L3 W R 40 0x007C Max Line frequency L1 Hz R 40 0x007E Max Line frequency L2...

Page 50: ...rh 2 kvarh R 1100 0x00BC Reactive Energy capacitive total varh 2 kvarh R 1100 0x00BE Peak Value Voltage ULx N for one phase V R 40 0x00C0 Peak Value Current ILx for one phase A R 40 0x00C2 RMS Current...

Page 51: ...igns Offer adequate protection against direct or indirect contact Offer adequate protection against UV irradiation Restrict access to authorized personnel and may only be opened with tools Ensure the...

Page 52: ...g is mandatory to meet technical specifications regarding measure ment accuracy Establish the connection between the cable shielding and ground po tential at the inlet of the cabinet or housing This g...

Page 53: ...rform threat analyses To restrict access to and control of individual products and networks employ a de fense in depth mechanism in your system s security configuration Additional document White Paper...

Page 54: ...ltage paths To protect the voltage path against short circuit and overload apply a safety fuse 0 5 A slow For applications in areas covered by UL only safety fuses having a UL approval are permitted f...

Page 55: ...for current measurement transformers shall be ob served see Installation Regulations Specified by Approvals The transformer or coil are necessary to ensure adequate isolation from the system in case o...

Page 56: ...o measure current and can handle up to four currents simultaneously Figure 18 Connection Example Current Measurement 5 6 Power Measurement DANGER Do not work on products while energized High voltage c...

Page 57: ...t comply with IEC 61869 If determination of the measurement topology indicates that voltage measurement trans formers must be used the transformers must comply with the standard IEC 61869 CAUTION Use...

Page 58: ...terminals L1 L2 L3 N and the current transformers or Rogowski coils with the current measurement inputs 3 Phase Power Measurement with N Conductor without voltage transformer Please observe the follow...

Page 59: ...uctor with voltage transformer Please observe the following System voltages 300 V Maximum terminal voltage uLx 300 V Connection terminal N on the product is reference potential for all voltage inputs...

Page 60: ...onductor without voltage transformer Please observe the following System voltage 600 V Mains supply voltage 400 690 V For measurements with higher voltages see 8 Special Requirements for Measure ments...

Page 61: ...ctor without voltage transformer Please observe the following System voltage 300 V Mains supply voltage 277 480 V Connection terminal N on the product is reference potential for all voltage inputs The...

Page 62: ...wer Measurement with N Conductor with voltage transformer Please observe the following System voltages 300 V Maximum terminal voltage uLx 300 V Connection terminal N on the product is reference potent...

Page 63: ...Measurement in 3 Wire 3 Phase Networks To measure the voltages and currents of a 3 wire three phase network connect the four wires with connection terminals L1 L2 L3 and the current transformers or R...

Page 64: ...2857 570 024 001 Planning 64 Product manual Version 2 0 0 3 Phase Power Measurement Module 1 A Figure 25 3 Phase Power Measurement without N Conductor without voltage transformer ARON...

Page 65: ...transformers in an open circuit Current measurement transformers from some manufacturers must not be operated in an open circuit such use may result in dangerous exposed voltages that if touched can c...

Page 66: ...alternating currents with harmonic content up to a frequency of 2665 Hz Overcurrent Limiting Factor FS A current transformer s overcurrent limiting factor FS indicates at which multiple of the rated p...

Page 67: ...offers optimal protection during transport and storage Store the product in suitable packaging preferably the original packaging Only transport the product in suitable containers packaging Make sure t...

Page 68: ...onto the DIN rail without tools 1 2 3 4 Figure 27 Mounting the product on the DIN Rail 1 Tilt the product slightly 2 Place the product with the DIN rail guide on the top edge of the DIN rail 3 Press t...

Page 69: ...pecial conditions e g in the event of a fault or increased surrounding air temperature touching the product may cause burns Allow the product to cool down before touching it 1 2 Figure 28 Remove the p...

Page 70: ...be ob served see Installation Regulations Specified by Approvals The transformer or coil are necessary to ensure adequate isolation from the system in case of electrical fault Electrical faults can c...

Page 71: ...ed and fine stranded conductors can be plugged in directly into the Push in CAGE CLAMP For all other conductor types the Push in CAGE CLAMP and CAGE CLAMP must be opened with an operating tool Only on...

Page 72: ...onnected to X1 IN und X2 OUT This is an example of how the connec tions can be assigned Connection X1 IN PLC controller or up circuit Modbus device Connection X2 OUT Down circuit Modbus device Use a p...

Page 73: ...80 V 230 V 400 V 277 V 480 V 200 V 220 V 230 V 240 V 277 V 200 V 240 V 220 V 230 V 240 V 220 V 440 V 240 V 480 V 300 V 1 Voltage specifications with forward slash 1 Voltage specifications Voltage betw...

Page 74: ...System volt age4 TT system TN C S sys tem IT system 347 V 600 V 380 V 660 V 400 V 690 V 347 V 600 V 400 V 690 V 600 V 1 Voltage specifications with forward slash 1 Voltage specifications Voltage betw...

Page 75: ...ith appro priate current transformers according to the specifications Secondary voltage is a low voltage level The following fault cases can result in high voltage levels Open current path for one or...

Page 76: ...k space 150 MB Processor 1 GHz or higher 32 bit x86 or 64 bit x64 Screen resolution 800 600 pixels Table 76 Recommended System Requirements Component Requirements Operating system Windows 10 64 bit Me...

Page 77: ...Click Finish to conclude the installation The WAGO Interface Configuration Software G2 is installed and ready to be used 10 3 Configure Product You can use the software to configure the product either...

Page 78: ...3 Tab Backstage Menu Item Description Settings Selects the communication serial interface Used for software updates Language Selects the display language for the software About Displays information ab...

Page 79: ...lable until you have established the connection be tween your product and the software see Menu Bar The Settings menu item is an ex ception this menu item is available as soon as a product has been ma...

Page 80: ...Bar The individual menu items and but tons for the general parameters are arranged here 2 Selection Area The individual buttons for the corre sponding measured value view s are located here 3 Measure...

Page 81: ...n compatibility can be obtained from WAGO Technical Support Restore Not available for this product Dialog Settings In this dialog you can modify settings for the product Two options are available Onli...

Page 82: ...tings can be imported into a product that is configured off line a replacement product or a product used in a sim ilar w ay for example settings Resets all settings to the factory defaults Calibration...

Page 83: ...ured can be selected here The options are as follows L1 L2 L3 Min max values Delete A minimum or maximum value that should be deleted can be selected here It is also possible to delete all measured va...

Page 84: ...rent transformer ratio into account Enabled disabled Current transformer ratio primary current secondary current The ratio of primary current secondary current can be entered here Min max values Under...

Page 85: ...40 Dialog settings Phase N Table 82 Dialog settings Phase N Setting options Description User scaling Phase N Take current transformer ratio into account Enabled disabled Current transformer ratio pri...

Page 86: ...s Date Time Setting options Description Computer Manual You can se the date and time Adoption of the computer s system time Date and time are manually set Apply Applies the changes made Connected Devi...

Page 87: ...ce Configuration Software Product manual Version 2 0 0 87 3 Phase Power Measurement Module 1 A Figure 42 Dialog settings Energy Table 84 Dialog settings Energy Setting options Description Energy consu...

Page 88: ...nergy import L3 Active energy export L1 Active energy export L2 Active energy export L3 Reactive energy inductive L1 Reactive energy inductive L2 Reactive energy inductive L3 Reactive energy capacitiv...

Page 89: ...ice Address Baud Rate and Parity Each device on the bus must have a different address But The baud rate and parity must always be the same Table 85 Dialog settings Modbus Setting options Description D...

Page 90: ...ions are as follows Even None Odd Stop bits The selection of stop bits can be selected here The options are as follows 0 5 1 2 2 5 Data format The data format can be selected here The options are as f...

Page 91: ...ry settings Setting options Description Device settings Only the device settings are reset Calibration data re mains unaffected Calibration data Only the calibration data is reset The device settings...

Page 92: ...s Description Trigger source The trigger source can be selected here The options are as follows Off Time controlled Event controlled Interval The trigger interval can be entered here Values for loggin...

Page 93: ...played in the individual views In addition specific parameters can be activated deactivated or adapted here All the views are described in the cection Measured Value Views below See also 2 Starting th...

Page 94: ...e Power Measurement Module 1 A Figure 47 Measured Value View Overview Measured Value View Phase L1 L3 There is a specific view for the measured values for each phase L1 L3 User scaling min max values...

Page 95: ...rface Configuration Software Product manual Version 2 0 0 95 3 Phase Power Measurement Module 1 A Figure 48 Example Measured Value View Phase L1 Measured Value View Currents Voltages The specific curr...

Page 96: ...ith the Interface Configuration Software 96 Product manual Version 2 0 0 3 Phase Power Measurement Module 1 A Figure 49 Measured Value View Currents Voltages Measured Value View Power The specific ser...

Page 97: ...on with the Interface Configuration Software Product manual Version 2 0 0 97 3 Phase Power Measurement Module 1 A Figure 50 Measured Value View Power Measured Value View Energie In this view the diffe...

Page 98: ...he Interface Configuration Software 98 Product manual Version 2 0 0 3 Phase Power Measurement Module 1 A Figure 51 Measured Value View Energies Measured Value View Harmonics The 40 harmonics of all th...

Page 99: ...Measured Value View Harmonics Setting options Description Selection box for the phases The phase to be analyzed can be selected here Selection box for the voltage channel current channel Whether the v...

Page 100: ...rate with which the measured values are read out can be entered With Export Selection of whether the measurement is started with export creation of a CSV file or without export Start With Export enabl...

Page 101: ...various connection diagrams are displayed in this view Figure 54 Measured Value View Connection Diagram Measured Value View Information Information on the connected product is displayed in this view...

Page 102: ...g Purposes The product is not an approved billing meter as defined in the standard for electricity me ters DIN 43856 Data logging with a Micro SD Memory Card With the data logging function the measure...

Page 103: ...2 L3 Active power L1 L2 L3 Apparent power L1 L2 L3 Reactive power L1 L2 L3 Line frequency L1 L2 L3 Phase angle phi L1 L2 L3 cos phi L1 L2 L3 Power factor PF L1 L2 L3 Power factor LF L1 L2 L3 Maximum R...

Page 104: ...nergy inductive Reactive energy capacitive Apparent energy Active energy L2 Active energy import Active energy export Reactive energy Reactive energy inductive Reactive energy capacitive Apparent ener...

Page 105: ...rming Measurements Product manual Version 2 0 0 105 3 Phase Power Measurement Module 1 A Data logging inactive Saving interval 10 s Measured variables Currents rms L1 L2 L3 N Voltages rms L1 N L2 N L3...

Page 106: ...ries and packaging Clear any data stored on electrical and electronic equipment Remove lithium ion batteries lead acid batteries or memory cards that are added to the electrical and electronic equipme...

Page 107: ...ting Not suitable for Class 2 wiring methods Not intended for connection to Class 2 equipment Secure current transformer and route conductors so that the conductors do not directly contact live termin...

Page 108: ...T OR DISCONNECT SD CARD WHILE CIRCUIT IS LIVE UNLESS THE AREA IS KNOWN TO BE FREE OF IGNITABLE CON CENTRANTIONS OF FLAMMABLE GASES OR VA PORS AVERTISSEMENT NE PAS BRANCHER NI D BRANCHER SD CARD PENDAN...

Page 109: ...CSV file Snapshot Measured values Current eff L1 1 979612231 A Current eff L2 0 062213849 A Current eff L2 0 062213849 A Current eff L3 0 063112609 A Current eff N 0 008522959 A Voltage eff L1 N 269 1...

Page 110: ...8272 A Minimum Current eff L2 0 059897725 A Minimum Current eff L3 0 060773019 A Average Current eff L1 1 980110526 A Average Current eff L2 0 062145382 A Average Current eff L3 0 063039444 A Maximum...

Page 111: ...ve L3 5 varh Apparent energy L3 31 Wh Total active energy 71 Wh Total active energy import 71 Wh Total active energy export 0 Wh Reactive energy Total 4247 varh Reactive energy inductive Total 0 varh...

Page 112: ...he following accessories are available for the product Accessory Arcticle number Interface Configuration Software Download at www wago com WAGO USB Communication Cable length 2 5 m 750 923 WAGO USB Co...

Page 113: ...nce DiiA Docker and the Docker logo are trademarks or registered trademarks of Docker Inc in the United States and or other countries Docker Inc and other parties may also have trademark rights in oth...

Page 114: ...Table 15 Measured Value Overview Current 27 Table 16 Measured Value Overview Power 27 Table 17 Measured Value Overview Energy 28 Table 18 Measured Value Overview Fundamental Frequency 29 Table 19 Meas...

Page 115: ...in Max Value Automatic Reset Interval Phase 1 44 Table 53 Parameter 25 Min Max Value Automatic Reset Interval Phase 2 44 Table 54 Parameter 26 Min Max Value Automatic Reset Interval Phase 3 44 Table 5...

Page 116: ...settings Buttons 82 Table 80 Dialog settings Device settings 83 Table 81 Dialog settings Phase Lx 84 Table 82 Dialog settings Phase N 85 Table 83 Dialog settings Date Time 86 Table 84 Dialog settings...

Page 117: ...Connection Example Current Measurement 56 Figure 19 3 Phase Power Measurement with N Conductor without voltage transformer 58 Figure 20 3 Phase Power Measurement with N Conductor with voltage transfor...

Page 118: ...settings Modbus 89 Figure 44 Dialog settings Factory settings 91 Figure 45 Dialog settings SD card 92 Figure 46 Selection Area 93 Figure 47 Measured Value View Overview 94 Figure 48 Example Measured V...

Page 119: ...2857 570 024 001 List of Figures Product manual Version 2 0 0 119 3 Phase Power Measurement Module 1 A...

Page 120: ...gs videos and other WAGO media are subject to copyright Distri bution or modification of the contents of these pages and videos is prohibited Furthermore the content may neither be copied nor made ava...

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