WAGNER Wildcat 18-40 Translation Of The Original Operating Manual Download Page 1

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B_03900

IceBreaker Piston Pumps

Flow rate of 40 cm

Version 05/2015

Translation of the Original
Operating Manual

Summary of Contents for Wildcat 18-40

Page 1: ...B_03900 IceBreaker Piston Pumps Flow rate of 40 cm 3 Version 05 2015 Translation of the Original Operating Manual...

Page 2: ......

Page 3: ...SAFETY INSTRUCTIONS 14 4 1 Safety Instructions for the Operator 14 4 1 1 Electrical Equipment 14 4 1 2 Personnel Qualifications 14 4 1 3 Safe Work Environment 14 4 2 Safety Instructions for Staff 15 4...

Page 4: ...eneral Rules for Making Adjustments to the Spray Gun 34 7 3 Emergency Stop 34 7 4 Spraying 35 7 5 Pressure Relief Work Interruption 35 7 6 Basic Flushing 36 7 6 1 Filling with Working Material 36 8 CL...

Page 5: ...13 6 Inlet Valve with Valve Depressor 65 13 7 Relief Combination 270 bar 66 13 8 Paint Filter up to 270 bar 3 916 psi 67 13 9 High pressure Filter 270 bar 68 13 10 High pressure Filter 530 bar 70 13 1...

Page 6: ...e DANGER This notice warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level Themeasuresforpreventingthehazardanditsconsequence...

Page 7: ...03667 Portuguese 2339146 The corresponding service manuals are available under the following order number Language Order No Language Order No German 2335993 English 2335994 1 4 ABBREVIATIONS IN THE TE...

Page 8: ...avior as well as the necessary protective devices and measures Electrician Can assess the work assigned to him her and detect possible hazards based on his her technical training knowledge and experie...

Page 9: ...no liability for any damage arising from incorrect use Use the device only to work with the products recommended by WAGNER Operate the device only as a whole Do not deactivate safety fixtures Use only...

Page 10: ...p construction materials as indicated in Chapter 5 5 1 NOTE Wear caused by abrasive working materials is not covered by the warranty Working materials Water dilutable products Solvent based lacquers a...

Page 11: ...bly Lacquer in air outside the defined working area Lacquering outside the defined working area Inhalation of substances hazardous to health Observe work and operation instructions Use personal safety...

Page 12: ...safe operation See the following chapter Identification X 3 IDENTIFICATION Maximum surface temperature The maximum surface temperature T3 of the piston pump can be reached if it runs dry Ensure that t...

Page 13: ...cloth to clean the device National regulations Ensure that the national explosion prevention rules and regulations are observed when setting up the device Air in the pump fluid Flammable gas mixtures...

Page 14: ...ust be de energized before work is commenced on active parts Inform staff about planned work Observe electrical safety regulations Ground all devices to a common grounding point Only operate the devic...

Page 15: ...ring spraying persons wear static dissipative gloves The grounding takes place via the spray gun handle Protective clothing including gloves must comply with EN 1149 5 The measured insulation resistan...

Page 16: ...ear static dissipative gloves when spraying The grounding takes place via the spray gun handle The spray substance supply spray substance tank pump etc must be grounded If needed the liquid ejection d...

Page 17: ...plosive mixture inside the lines and items of equipment Make sure that the hoses are laid only in suitable places Do not lay hoses in high traf c areas on sharp edges on moving parts or on hot surface...

Page 18: ...line Use only damp cloths and brushes Never use abrasive agents or hard objects and never spray cleaning agents with a gun Cleaning the device must not damage it in any way Ensure that no electrical c...

Page 19: ...air motor with its pneumatic reverse 1 does not require pneumatic oil The compressed air is fed to the motor via the air regulator 2 and the ball valve 3 Fluid section 9 The fluid section has been de...

Page 20: ...excess pressure Overpressure Risk of injury from bursting components Never change the safety valve setting WARNING 5 4 SCOPE OF DELIVERY Pneumatic piston pump Consists of Fluid section Air motor Conn...

Page 21: ...graphite black Ultra high molecular weight polyethylene transparent PTFE white Each product has the following properties which influence the packings Mechanical stability poor good good poor Friction...

Page 22: ...psi per double stroke nl 5 3 8 3 scf 0 19 0 29 Air motor piston diameter mm inch 80 3 2 100 4 Air motor piston stroke mm inch 75 3 75 3 Sound pressure level at maximum permissible air pressure dB A 7...

Page 23: ...05 2015 ORDER NUMBER DOC2303659 5 5 3 2 MEASUREMENTS AND CONNECTIONS FOR WILDCAT AND PUMA Wall mount mm inch mm inch A 722 28 4 B 169 6 7 C 321 12 6 D 261 5 10 3 E 460 5 18 1 F 134 5 3 G 182 7 2 H 80...

Page 24: ...18 40 0 17 0 20 0 21 0 009 0 23 20 30 40 50 60 0 21 0 25 0 31 0 011 0 28 10 20 30 40 50 60 0 30 0 35 0 43 0 013 0 33 10 20 30 40 50 60 80 0 45 0 53 0 62 0 015 0 38 10 20 30 40 50 60 80 0 58 0 67 0 81...

Page 25: ...rate A 8 bar 0 8 MPa 116 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure PUMA 28 40 Stroke frequency min Product pressure Air consumption Water flow rate A 8 b...

Page 26: ...o ensure problem free operation it is recommended that a WAGNER high pressure filter be used These have been developed especially for WAGNER pneumatic pumps The filter inserts can be exchanged dependi...

Page 27: ...2 RELIEF COMBINATION AND INLINE FILTER UP TO 270 BAR OPTION 5 8 STROKE COUNT OPTION Each air motor has a 1 8 air connection with which the air pressure in the lower air motor chamber can be measured T...

Page 28: ...he maximum pressure of the main pump this could be exceeded if the main pump malfunctions The feed pump and connection line must therefore be protected from excessive overpressure An overpressure valv...

Page 29: ...and relative humidity see Technical Data Long term Storage Thoroughly clean the pump if a long term decommissioning is planned See the Cleaning chapter For recommissioning proceed according to followi...

Page 30: ...me trolley 6 or wall mount b Mount the AirCoat regulator 7 with an AirCoat system c Mount high pressure filter 3 or filter relief combination d Mount suction system 5 e Mount return tube 4 or return h...

Page 31: ...es containing solvents Explosion hazard from electrostatic sparks Clean the piston pump only with a damp cloth Ground all device components Ground the workpieces to be coated WARNING Heavy paint mist...

Page 32: ...with Chapter 8 2 9 Fill the pump with flushing agent The devices are tested during manufacturing with emulsifying oil pure oil or solvent Possible residues must be flushed out of the circuits with a...

Page 33: ...e operating manual Observe all safety regulations in accordance with Chapter 4 Carry out commissioning in accordance with Chapter 6 6 7 1 TRAINING THE OPERATING STAFF The operating staff must be quali...

Page 34: ...ure parts instead relieve the pressure from them and replace them immediately Use personal protective equipment protective clothing gloves eyewear and respiratory protection WARNING Observe the spray...

Page 35: ...g results as laid down in the gun instructions 6 Start work process 1 Close the spray gun 2 Close ball valve 2 3 Release the system by opening the gun Attention If a blocked nozzle is preventing venti...

Page 36: ...9 Close ball valve 2 10 As soon as there is no pressure remaining in the system close the return valve 3 Flush using gun 11 Point the spray gun without nozzle into the tank 5 and open it 12 Slowly op...

Page 37: ...Clean the piston pump only with a damp cloth Observe safety instructions in Chapter 4 DANGER Incorrect maintenance repair Danger to life and damage to the device Only a WAGNER service center or a sui...

Page 38: ...re that no remaining product dries on and sticks to the device 1 Carry out work interruption Chapter 7 5 2 Carry out basic flushing in accordance with Chapter 7 6 3 Empty the pump in a controlled mann...

Page 39: ...or to maintenance It should be ensured that the device is in the following state before carrying out any work on it Release pressure from the pump high pressure hose and gun The gun should be secured...

Page 40: ...2 4 FILLING SEPARATING AGENT Place the supplied separating agent into the separating agent cup Filling level 1 cm 0 4 inch under the cup edge Separating agent Order No 9992504 Inclination angle of the...

Page 41: ...air Turn down pressure regulator 1 far enough that the pump is still running normally approx 0 0 05 MPa 0 0 5 bar 0 7 25 psi 10 As soon as working material is no longer flowing from the return tube 4...

Page 42: ...psi Be ready to switch from working material to air and prevent back spray 8 Close ball valve 2 as soon as pure working material starts coming out of the return tube 4 9 Close return valve 3 10 Point...

Page 43: ...s not damaged it remains on the filter housing 2 7 Remove the filter cartridge 11 and filter support 10 from the filter housing 2 8 Clean all parts Place the filter cartridge 11 and filter support 10...

Page 44: ...lication device is reduced due to environmental influences even when handled correctly Check hoses pipes and couplings every day and replace if necessary Before every commissioning check all connectio...

Page 45: ...tructions Irregular operation of product pump spray jet collapses pulsation Viscosity is too high Dilute the working material Spraying pressure is too low Increase air inlet pressure Use a smaller noz...

Page 46: ...torques greases and glues in accordance with Chapter 13 Mounting materials Order No Quantity Designation Smaller tanks 9992590 1 pc 50 ml Loctite 222 9992511 1 pc 50 ml Loctite 243 9992831 1 pc 50 ml...

Page 47: ...47 Wildcat Puma 40 cm3 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2303659...

Page 48: ...aint filter DN6 PN270 G1 4 1 4 NPS SSt 2329978 12 Adapter G1 4 NPS1 4 2332619 13 Adapter G3 8 NPS1 4 2332621 14 Adapter G3 8 NPS 3 8 2332620 15 Return tube DN6 G1 4 100mm PA 2331752 16 Circulation hos...

Page 49: ...49 Wildcat Puma 40 cm3 B_04098 2 3 A 4 5 24 1 19 20 21 22 23 9 x 270 bar 14 12 13 7 15 16 17 18 10 270 bar 530 bar 6 y y y 26 25 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2303659...

Page 50: ...tion hose DN16 SSt complete 2324110 4 Suction hose DN25 SSt complete 2324116 5 LP hose fitting DN25 M36 SSt 2325408 6 LP hose DN25 PN10 EPDM per meter 2323474 7 LP hose DN25 PN10 PE per meter 2323595...

Page 51: ...51 Wildcat Puma 40 cm3 1 2 3 4 10 14 13 17 18 12 11 16 15 13 8 5 8 5 9 6 7 30L 200L 19 DN16 DN25 DN25 DN16 DN25 DN16 DN16 DN25 B_03921 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2303659...

Page 52: ...ER DOC2303659 Accessories list Designation Order No Order No A Piston pump PE TG 2329456 2329467 A Piston pump PE T 2329458 2329469 1 Trolley 4 complete 2325901 2 Frame 4 complete 2332374 3 Wall mount...

Page 53: ...53 Wildcat Puma 40 cm3 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2303659...

Page 54: ...Explanation of column labeling in the following spare parts lists Wearing parts Note These parts are not covered by warranty terms Not part of the standard equipment however it is available as a spec...

Page 55: ...rder No Order No Order No 1 Piston pump 2329456 2329458 2329467 2329469 2 Fluid section 2329641 2329643 2329641 2329643 3 Air motor 2329613 2329617 4 Connection set for air motor fluid section 2350028...

Page 56: ...Sound deadening pad 1 367319 18 Cotter pin 2 367320 23 Filter holder 1 367324 25 Throttle 1 28 O ring 6 9971123 29 Rod seal 2 9974217 Wearing parts Included in service set DANGER Incorrect maintenanc...

Page 57: ...39 32 2 3 53a 53b 33 36 51 36 4 47 15 58 2 3 Nm appr 2 lbft 40 Nm 30 lbft 10 15 Nm 7 11 lbft 20 25 Nm 15 19 lbft 28 25 Nm 19 lbft 29 B_03927 29 30 110 1 110 106 109 106 108 110 110 107 110 108 109 10...

Page 58: ...hreaded plug 2 9998675 48 Control housing 1 367315 49 Washer 2 9925033 50 Hexagon screw 3 9900225 51 Hexagon nut 1 9910101 52 Washer 3 9920106 53a Washer 1 9920107 54 SFS screw 2 9907126 55 Socket cap...

Page 59: ...15 ORDER NUMBER DOC2303659 Air motor spare parts list Designation Order No Order No 108 Loctite 542 50ml 50cc 1 9992831 109 Molykote DX grease 1 9992616 110 Mobilux EP 2 grease 1 9998808 Service set 1...

Page 60: ...1 9998677 4 Distribution piece 4 1 2309744 5 Hexagon socket head cap screws 2 9907039 6 Hexagon socket head cap screws 4 9900316 7 O ring 2 9974166 8 O ring 1 9971313 9 O ring 1 9971137 10 Edge ball v...

Page 61: ...LM FS 2350028 2 2 Coupling cover stroke 75 367532 3 1 Coupling 367529 4 1 Spring 367530 5 1 Separating oil cup stroke 75 367531 6 1 O ring 9974093 7 3 Hexagon screws 9900225 8 3 Washer 9920106 9 3 Co...

Page 62: ...19 100 1 Packing PE TG complete small 115805 101 1 Packing PE T complete small 123219 Wearing parts Included in service set More parts see Chapter 13 4 Not part of the standard equipment but available...

Page 63: ...13 46 25 7 42 27 9 4 50 51 8 71 70 Nm 10 Nm 1 60 52 lbft 7 lbft B_05264 40 Nm 30 lbft 60 70 60 60 60 61 62 61 60 111 100 Nm 74 lbft 61 28 10 27 9 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2303...

Page 64: ...28 40 1 Wave spring small 9998669 41 1 Wave spring large 9998670 42 1 Ball large 9941513 43 1 Ball small 9941518 44 1 O ring 9974094 46 1 O ring 9974106 50 3 Hexagon screw 9907124 60 1 Mobilux EP 2 gr...

Page 65: ...e depressor Designation Order No for fluid section 40 cm3 1 1 Inlet valve with valve depressor 2329689 2 1 Ball guide inlet 367507 3 1 Ball 9941513 4 1 O ring 367527 5 1 Valve seat inlet 367509 6 1 In...

Page 66: ...for relief combination 270 bar Order No Designation 1 1 2329023 Relief combination 2 1 2324549 Relief housing 3 2 2323718 Hexagon plug 4 1 169248 Relief valve complete 5 1 2324552 Outlet pipe 6 1 320...

Page 67: ...2 1 2329940 Fitting piece G1 4 3 1 9970123 Sealing ring 4 1 43590 Pressure spring 5 1 Filter insert 34383 200 mesh filter insert red 43235 100 mesh filter insert yellow 34377 50 mesh filter insert whi...

Page 68: ...40 Nm 103 lbft 12 21 11 10 1 4 7 13 2 3 5 B_04069 23 34 35 34 36 36 37 8 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2303659 13 9 HIGH PRESSURE FILTER 270 BAR Identification of the filter Tighten...

Page 69: ...13 1 Outlet pipe 2324552 21 1 Pressure ring d45 2325562 23 1 Hexagon plug 2323718 34 1 Loctite 542 50 ml 50 cc 9992831 35 1 Mobilux EP2 grease 9998808 36 1 Anti seize paste tube 9992609 37 1 Molykote...

Page 70: ...11 10 1 4 7 13 20 33 2 3 5 B_03934 23 34 36 35 36 34 34 20 34 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2303659 13 10 HIGH PRESSURE FILTER 530 BAR Identification of the filter Tighten pos 3 by...

Page 71: ...58 13 1 Fitting DF MM R3 8 R1 4 PN530 SSt 2328291 20 1 Ball valve 2330156 9998679 21 1 Pressure ring d45 2325562 23 1 Hexagon plug 2323718 33 1 Double connector 3204611 2325826 34 1 Loctite 542 50 ml...

Page 72: ...331950 5 1 Pressure gauge 0 10 bar RF40 d40 9998677 6 1 O ring 9974166 7 1 Holding plate 2325527 8 1 Hexagon socket head cap screws 9906021 9 1 Hexagon socket head cap screws 9900320 10 1 Double fitti...

Page 73: ...01 2 1 Frame left 4 6 welded 3 1 Frame right 4 6 welded 4 4 Hexagon screw DIN931 M6x75 9907140 5 6 Self locking hexagon nut M6 9910204 6 2 Wheel D250 2304440 7 4 Washer 340372 8 4 Cotter pin 9995302 9...

Page 74: ...74 Wildcat Puma 40 cm3 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2303659...

Page 75: ...ubject to strict checks under WAGNER quality assurance WAGNER exclusively issues extended guarantees to commercial or professional users hereafter referred to as customer who have purchased the produc...

Page 76: ...roducts to which modifications or additions have been carried out for products where the serial number has been removed or is illegible for products to which attempts at repairs have been carried out...

Page 77: ...DIN EN 1127 1 2011 Applied national technical standards and specifications in particular DGUV regulation 100 500 Identification T3 Without dry running protection T4 With dry running protection 14 7 NO...

Page 78: ...email info grimmer sc de www grimmer sc de Ratingen J Wagner GmbH Service support center Siemensstrasse 6 10 40885 Ratingen Tel 49 0 21 02 3 10 37 Fax 49 0 21 02 3 43 95 Hanover J Wagner GmbH Service...

Page 79: ......

Page 80: ...Wagner colora Srl Via Italia 34 20060 Gessate MI Italy Phone 39 02 959292 1 Fax 39 02 95780187 info wagnercolora com CH Wagner International AG Industriestrasse 22 9450 Altst tten Switzerland Tel 41 7...

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WAGNER Wildcat 18-40, Translation Of The Original Operating Manual

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Summary of Contents for Wildcat 18-40

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