WAGNER AquaCoat 5010 GA 5000EAW Operating Manual Download

Page: 57 / 140

VERSION 03/2018

ORDER NUMBER DOC 2369735

7.3

EMERGENCY DEACTIVATION

In the case of unforeseen occurrences, proceed as follows:

1. Carry out emergency deactivation for external controller – Air supply for spray gun

must be closed.

2. Close main tap (1).
3. Switch off control unit (2) at main switch (3).
4. Open cabinet door (4) (pull hard).
5. Relieve product pressure by opening ball valve (5).

B_07201

ZIP52 / TOPFINISH DD10 with

product pressure regulator

TOPFINISH DD10

Summary of Contents for AquaCoat 5010 GA 5000EAW

Page 1: ...B_06146 AquaCoat 5010 5020 GA 5000EAW Low pressure Automatic Air Spraying System for Non ignitable Liquids Version 03 2018...

Page 2: ......

Page 3: ...1 1 Electrical Devices and Equipment 14 4 1 2 A Safe Work Environment 14 4 1 3 Personnel Qualifications 15 4 2 Safety Instructions for Staff 15 4 2 1 Personal Safety Equipment 15 4 2 2 Safe Handling o...

Page 4: ...9 6 4 3 Pneumatic Connections 49 6 4 4 Product Connections 50 6 5 Grounding 50 6 6 Safety Checks 52 6 7 Preparation of Water based Lacquer 52 6 7 1 Viscosity Conversion Table 52 6 8 Commissioning 53 6...

Page 5: ...4 Product Hoses Tubes and Couplings 81 8 2 5 Dismounting Gun Cover 81 8 2 6 Replacing the Valve Seat 81 8 2 7 Replacing the Product Hose 82 9 TROUBLESHOOTING 84 9 1 Fault Displays at the VM 5020WA Con...

Page 6: ...14 SPARE PARTS 108 14 1 How can Spare Parts be Ordered 108 14 2 AquaCoat Basic Device 109 14 2 1 VM 5020WA Control Unit 114 14 3 Pump Sets 120 14 3 1 DD10 Set 120 14 3 2 DD10 Set with Product Pressur...

Page 7: ...ESE INSTRUCTIONS Warning instructions in this operating manual highlight particular dangers to users and to the device and state measures for avoiding the hazard These warning instructions fall into t...

Page 8: ...52 GHSS7 operating manual Language Order No Language Order No Language Order No German 2330425 English 2330426 Spanish 2335555 French 2335553 Italian 2332230 Product pressure regulator T0170 00BI oper...

Page 9: ...the necessary protective devices and measures Electrician Can assess the work assigned to him her and detect possible hazards based on his her technical training knowledge and experience in relevant...

Page 10: ...ZIP52 GHSS7 in accordance with the spare parts catalog 2 2 TYPE OF USE AquaCoat 5010 5020 GA5020EAW can be used to spray liquid non ignitable products in particular non ignitable coating products in...

Page 11: ...e following recipe can be used to determine whether the spray product is non ignitable 63 49 37 51 Where Weight percent Water Liquid organic phase main components Higher glycol esters in a mixture wit...

Page 12: ...matic Baujahr Serie Nr Year of manufacture Serial No 1 2 3 4 5 6 7 8 9 10 11 Designation 1 Device type 2 Input voltage 3 Input power 4 Output high voltage 5 Output current 6 Standard 7 Maximum air pre...

Page 13: ...e 4 Maximum energy 5 Maximum product pressure 6 Maximum air pressure 7 CE identification 8 In compliance with EN 50348 GA 5000EAWEC B_06262 1 2 3 4 5 6 7 8 3 3 SAFETY SIGNAGE AquaCoat cabinet VM 5020W...

Page 14: ...s Ground all devices to a common grounding point Only operate the device with a properly installed socket with a protective ground wire connection Keep liquids away from electrical devices 4 1 2 A SAF...

Page 15: ...bytheoperatorinaccordance with the operating manual and the operating instructions The device must only be operated maintained and repaired by trained personnel Refer to the operating instructions for...

Page 16: ...onths for their work safe condition in accordance with DGUV regulation 100 500 Chapter 2 29 and Chapter 2 36 For shut down devices the examination can be suspended until the next start up In the event...

Page 17: ...stances in high traf c areas on sharp edges on moving parts or on hot surfaces Ensure that the hoses are never run over by vehicles e g fork lifts or that the hoses are never put under pressure from t...

Page 18: ...ating product depending on the flushing agent solvent used an explosive mixture may temporarily exist inside the lines and items of equipment Only electrically conductive tanks may be used for cleanin...

Page 19: ...device Do not use any defective components Exclusively use accessories listed in Chapter 13 and that are assigned to the unit Before all work on the device and in the event of work interruptions Swit...

Page 20: ...ins cable 10 Grounding terminal input grounding cable 11 Product pressure generator pump 12 Relief combination 13 Suction system 14 Metallic product tank Designation 15 Grounding bolt on the cabinet d...

Page 21: ...cable 11 Product pressure generator pump 12 Relief combination 13 Suction system 14 Metallic product tank 15 Grounding bolt on the cabinet door Designation 16 Grounding band in the cabinet door 17 Ele...

Page 22: ...cable 11 Product pressure generator pump 12 Relief combination 13 Suction system 14 Metallic product tank 15 Grounding bolt on the cabinet door 16 Grounding band in the cabinet door Designation 17 El...

Page 23: ...31 34 7 36 Designation 7 High voltage generator HV cascade 30 Grounding switch 31 Grounding cylinder 32 Leakage resistance 7 5 GOhm 33 Potential equalization line connection 34 Passageway for product...

Page 24: ...or rendered unusable Regularly check for perfect functioning If defects are detected on protective and monitoring equipment the system must not be operated until these defects are remedied The followi...

Page 25: ...rical breakdown of the product hose there is no danger to the user since the current would flow through the grounded sheath Automatic spray gun The coating product under high voltage is sprayed on the...

Page 26: ...Declaration of Conformity For details see Chapter 15 3 2369733 AquaCoat5020GA5000EAWoperatingmanual German 2369727 Operating manual in the local language see Chapter 1 3 Without window B_05974 With w...

Page 27: ...EAWEC Designation Order No Order No GA 5000EAWIC automatic gun 2366351 GA 5000EAWEC automatic gun 2366350 The scope of delivery of a spray gun includes Valve needle assembly tool 2309368 Clamping scre...

Page 28: ...104 F Assembly 0 40 C 32 104 F Suspension 20 60 C 4 140 F Relative humidity 10 95 without condensation Maximum product temperature 50 C 122 F Product pH value 3 5 9 Product viscosity see Chapter 6 7 A...

Page 29: ...21 89 C 882 34 72 1082 42 60 Including underframe with rolls option A 1572 61 89 1572 61 89 5 5 2 PRODUCT PRESSURE GENERATOR Product pressure generator Technical data B_06420 Double diaphragm pump TO...

Page 30: ...aximum 100 A DC Ambient temperature Operation 5 40 C 41 104 F Assembly 0 40 C 32 104 F Suspension 20 60 C 4 140 F Relative humidity 10 95 without condensation Protection class IP 40 Weight without cab...

Page 31: ...A Control air connection Outer 6 mm 0 24 inches Atomizer air connection Outer 10 mm 0 39 inches Shaping air connection only for GA 5000EAWEC Outer 8 mm 0 32 inches Ambient temperature Operation 5 40 C...

Page 32: ...ions of automatic gun B_06200 C D A B GA 5000EAW with flat jet nozzle GA 5000EAW with round jet nozzle Pos mm inch A 280 11 02 B 280 11 02 C 75 2 95 D 135 5 315 E 18 0 71 F 3 2 0 13 G 7 0 28 H 15 5 0...

Page 33: ...out HV in HV out uA out 1k2 VM 5020WA control unit Cabinet Grounding switch Leakage resistance Casting compound Pneumatic cylinder Power supply Grounding yellow green Door switch white High voltage m...

Page 34: ...supply 0 Control unit switched off 1 Control unit switched on 2 Universal control dial Dynamic digital control dial with 32 positions per revolution Adjustment speed is proportional to rotational spee...

Page 35: ...ir must be fed externally in any case Adjusting range 0 1 0 MPa 0 10 bar 0 145 psi 12 Pressure gauge Atomizing air It can be used if the atomizing air is fed from the control unit to the gun GA 5000EA...

Page 36: ...voltage 22 Illuminated display Spray current Illuminates in green Display range 0 100 A Single display Spraying current limit Bar display Actual spraying current 23 Illuminated display Door control I...

Page 37: ...20Vpp max 1 0A Baujahr Year of manufacture B_07200 28 29 30 31 32 33 34 35 36 37 38 28 Mains input terminal Connection for mains cable with safety clip 29 Primary fuse 1 0 Ampere slow acting 30 Contr...

Page 38: ...uns 3 Switch off control unit The pressure regulators continue to function 4 Open cabinet door pull hard 5 Work in accordance with pump s operating manual While doing so Only metal tanks may be used f...

Page 39: ...scription 9 Rear cover 10 Air diffuser housing 11 Gun holder 13 Nozzle AWR 5000 14 Air cap AR 5000 15 Nozzle EARV Accessories see Chapter 13 2 1 16 Nozzle insert EAWRV 17 Union nut EARV Connections on...

Page 40: ...valve is then closed again with a spring force and mechanical delay Shaping air Therelationshipbetweenshapingairandatomizing air is set using the shaping air regulator 6 GA 5000EAWEC Open valves First...

Page 41: ...cribed in Chapter 7 4 3 5 7 4 STOP SCREW VALVE ROD Limit the valve needle stroke with the stop screw A A lower valve needle stroke results Flow rate reduction Finer atomization Minimizing the spray pa...

Page 42: ...oundaries at the edges 5 7 5 1 SPRAYING PROCEDURE FOR ROUND JET AIR ATOMIZING The jet is cone shaped Description 1 Atomizing air 2 Spray product 3 Nozzle nut B_01892 1 1 2 3 5 7 5 2 SPRAYING PROCEDURE...

Page 43: ...are transported to the grounded object by kinetic and electrostatic energy where they adhere finely distributed on the object being sprayed B_01893 Paint particle Object to be sprayed is conductive a...

Page 44: ...44 VERSION 03 2018 ORDER NUMBER DOC 2369735 5 8 USE WITH TWO AUTOMATIC GUNS 28 27 29 28 27 29 B_06138 5 14 23 5 12 4 16 5 SW19 SW19...

Page 45: ...tic spray guns Additionally for the GA 5000EAWEC the shaping air 29 is fed externally Both ends of the product hose must be stripped On the gun side within the cover to a length of approx 150 mm 5 9 i...

Page 46: ...st be stored in a dry location free from vibrations and with a minimum of dust The device must be stored in closed rooms For ambient temperature and air humidity see Chapter 5 5 1 Long term storage Se...

Page 47: ...ew the pump to pump support see Chapter 14 3 3 Screw the orange potential equalization line see Chapter 5 1 to pump s grounding connection Grounding connection see pump s operating manual 4 Mount suct...

Page 48: ...net wall It must be ensured that no cables and hoses are located within the travel of the door switch Control unit 11 Carefully push the VM 5020WA control unit back again to the limit stop Note the co...

Page 49: ...safely WARNING Toxic and or flammable vapor mixtures Risk of poisoning and burns Operate the device in a spray booth approved for the working materials or Operate the device on an appropriate spraying...

Page 50: ...t Danger of poisoning Insufficient paint application quality Ground all device components Ground the work pieces to be coated A poorly grounded work piece causes very bad wrap around uneven coating ba...

Page 51: ...at cabinet 4 mm AWG 12 Reciprocator 16 mm AWG 6 Conveyor 16 mm AWG 6 Spray booth 16 mm AWG 6 Spraying stand 16 mm AWG 6 SafeoperationoftheAquaCoatsystemisonlyguaranteedwithagroundingconnection Connect...

Page 52: ...lication problems contact the lacquer manufacturer 6 7 1 VISCOSITY CONVERSION TABLE mPa s 10 10 0 1 5 16 15 15 0 15 8 17 20 20 0 2 10 18 25 25 0 25 14 12 19 30 30 0 3 15 14 20 40 40 0 4 17 18 22 50 50...

Page 53: ...ommissioning Fill the empty device with flushing agent in accordance with Chapter 5 6 2 1 pump s operating manual Suction the product Increase the air pressure gradually until the pump starts Do not l...

Page 54: ...d is reached Pump pressure regulator up to 0 8 MPa 8 bar 116 psi With product pressure regulator Product pressure regulator up to 0 8 MPa 8 bar 116 psi 10 Maintain the pressure for 5 minutes and check...

Page 55: ...12 22 20 9 10 21 26 17 18 16 15 28 27 23 29 4 11 2 19 6 8 3 VERIFYING A SAFE OPERATIONAL CONDITION A skilled person must check to ensure that the device is in a reliable state after it is installed a...

Page 56: ...he nozzle area of the spray gun electrical discharges can occur They are completely non hazardous for human health However they can cause a shock reaction CAUTION Electrical discharge Shock reaction M...

Page 57: ...arry out emergency deactivation for external controller Air supply for spray gun must be closed 2 Close main tap 1 3 Switch off control unit 2 at main switch 3 4 Open cabinet door 4 pull hard 5 Reliev...

Page 58: ...R 0 1 21 15 22 1 10 9 11 3 B_03371 B_06146 VM 5020WA control unit 1 Set the main switch 1 to position 1 During the start up phase the device automatically performs an internal function test and then a...

Page 59: ...duct pressure regulator 10 and external atomizing air in accordance with the nozzle and object See Chapter 7 4 2 Rule of thumb Set atomizing air pressure approx three times higher than the product pre...

Page 60: ...ZZLE EARV 5000 By turning the union nut the spray pattern can be adjusted to suit the object being sprayed The illustration shows the influence of the turning on the spray pattern 1 Set the union nut...

Page 61: ...from the spray gun Procedure 1 Close the spray gun 2 Switch off control unit 3 Close the compressed air supply 4 Open cabinet door pull hard 5 Place grounded metal tank for return product under the r...

Page 62: ...t 1 Unscrew the EARV union nut 7 by hand 2 Unscrew and remove EARV nozzle 8 by hand 3 Unscrew nozzle insert 9 from nozzle 8 using air nozzle spanner 10 4 Clean the spray gun front carefully with damp...

Page 63: ...STARTING UP THE VM 5020WA CONTROL UNIT 1 Turn switch to position 1 AquaCoat 100 80 60 40 20 A 80 60 40 20 10 kV R3 R2 R1 POWER 0 1 POWER B_03372 2 All LEDs on the control unit illuminate for approxim...

Page 64: ...ecipe required has been called up the individual coating parameters can be called up and changed using the corresponding selection buttons see Chapters 7 4 8 7 4 9 When a parameter is changed the LED...

Page 65: ...voltage is selected AquaCoat 100 80 60 40 20 A 80 60 40 20 10 kV R3 R2 R1 POWER 0 1 POWER B_03376 2 21 27 7 2 The high voltage can now be adjusted using the universal rotary controller 2 between 5 to...

Page 66: ...10 100 A with a resolution of 1 A Thecorrespondingvalueisindicated in the LED display 27 Above the Current limitation button 5 is the Current limitation bar graph display 22 If the control unit is in...

Page 67: ...activated push button for the high voltage kV is digitally displayed on the LED display If the push button for the spray current limiter is pressed the relevant LED lights up and the corresponding ac...

Page 68: ...splay value 99 9 99900 h Flashing lines are then displayed R2 Display of temporary maintenance counter and resetting this counter see Chapter 7 4 12 1 R3 Set maintenance interval in hours activate or...

Page 69: ...f the last spray gun service The bar display to the left 22 indicates that 50 of the set interval time has passed 4 By keeping push button 5 pressed down the display in the LED display 27 can be set t...

Page 70: ...alues can no longer be adjusted at the front control panel All recipe functions save call up recipe etc are locked C13 Lock off Lock is deactivated factory setting on Operating inhibit is activated Yo...

Page 71: ...n 25 3 Turn the universal control dial 2 with theotherhanduntiltheLEDdisplay 27 shows the number 10 Then release the Service button 25 The running text configuration is displayed in the LED display 27...

Page 72: ...assword are reserved for WAGNER Service Department and the WAGNER production sites or the WAGNER Service Center which have the necessary infrastructure Group 1 AquaCoat 100 80 60 40 20 A 80 60 40 20 1...

Page 73: ...parameter value e g C13 press push key Service 25 The content of the parameter is displayed in the LED display 27 AquaCoat 100 80 60 40 20 A 80 60 40 20 10 kV R3 R2 R1 POWER 0 1 POWER B_03510 27 2 26...

Page 74: ...ffers the functions designated in the following illustration T rschalter Door switch B_05902 Before using it you have to select the respective parameters in the device configuration 1 2 3 4 1 2 3 4 5...

Page 75: ...ut of current actual voltage Analog d c voltage output at pin 6 in reference to pin 8 ground 0 1 V corresponds to 1 kV 8 0 V is a maximum specification and corresponds to 80 kV 7 out DC A out Output o...

Page 76: ...er manual work the high voltage must be shut down and locked to prevent it from being switched back on The spray gun must be separated from the high voltage supply before any cleaning work is started...

Page 77: ...ak from work or when stored for a longer period the spray gun should be positioned with the adapter pointing downwards B_06150 Flush regularly The AquaCoat spray system must be cleaned and rinsed out...

Page 78: ...he compressed air supply 18 Secure the spray gun against actuation 19 Clean the gun body remaining AquaCoat components with a cleaning agent recommended by the lacquer manufacturer 20 Dry with a cloth...

Page 79: ...ce repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the Spa...

Page 80: ...Electrical door switch test The high voltage must remain switched off The control unit displays error E30 Pneumatic door switch test The grounding switch must remain closed below Grounding switch test...

Page 81: ...dwhenoneofthetwofollowingintervals has been exceeded 6 years from the date of the hose crimping see fitting embossing 10 years from the date of the hose imprinting Fitting embossing Meaning if present...

Page 82: ...E PRODUCT HOSE 16 B_06151 6 5 12 4 5 16 1 5 SW19 SW19 7 8 Example for ZIP52 B_02910 4 12 Product hose to gun 1 to product connection 16 Stripped hose Grounding point Mounting materials Order No Descri...

Page 83: ...mplete GA EAW 10 m 32 81 ft 2368089 Product hose complete GA EAW 15 m 49 2 ft 2368090 Product hose complete GA EAW 20 m 65 6 ft Assembly To spray gun 1 Guide product hose 5 through bushing of lid 8 2...

Page 84: ...de energized before work is commenced on active parts AquaCoat 100 80 60 40 20 A 80 60 40 20 10 kV R3 R2 R1 Zerst uberluft Atomizing air Mat Druckregler Mat pressure reg Pumpe Pump POWER 0 1 B_03506 2...

Page 85: ...place control cable E12 No coil current cascade interrupt The cascade is not connected Connect the cascade Cascade is interrupted Check replace cascade defective E13 Coil current too big The cascade i...

Page 86: ...zle Attach new nozzle Poor wrap around Poor grounding at object Check grounding of object or hanger with ohmmeter Lacquer resistance too high too low Check lacquer resistance see Chapter 2 4 Spraying...

Page 87: ...rs and replace parts Only repair and replace parts that are listed in the Spare parts chapter and that are assigned to the unit Before all work on the device and in the event of work interruptions Rel...

Page 88: ...1 kg can Molykote DX grease 50 g tube Order No 2355419 9992698 1 pc 200 g can Vaseline white PHHV II 353702 10 ml 10 cc High voltage oil Brand notice The brands specified in this document are propert...

Page 89: ...ER DOC 2369735 10 4 2DISMANTLING OF THE SPRAY GUN 1 2 1 2 B_06140 B_06174 3 SW19 SW19 B_06175 Product hose Do not tilt but pull it straight out in direction indicated by arrow At the same time execute...

Page 90: ...90 VERSION 03 2018 ORDER NUMBER DOC 2369735 4 B_06176 5 SW8 SW7 B_06177 6 SW3 B_06178 Unscrew the collet chuck When unscrewing the collet chuck a second size 7 wrench must be used for bracing...

Page 91: ...er the O ring 2 Lever up the O ring and remove it Air manifold ring 9 1 Locate the start of the thread for recessed internal threading 2 Lever under the air distribution ring directly in front of the...

Page 92: ...afety relevant properties Only repair and replace parts that are listed in the Spare parts chapter and that are assigned to the unit Defective parts O rings and seal sets must always be re placed WARN...

Page 93: ...let chuck 6 and lock with a hexagon nut 2 2 2 3 4 2 SW5 10 5 0 5 Nm 0 37 lb ft SW7 0 4 0 5 Nm 0 3 0 37 lb ft B_05800 1 0 8 Nm 0 1 Nm 0 6 0 07 lbft Wear gloves The outside thread of the packing 3 must...

Page 94: ...scratched 1 2 Very slightly tighten valve tip 2 using an assembly tool with three fingers 3 Use socket or ring spanner no wrench to tighten the valve seat 3 4 Slide the valve rod to the forward posit...

Page 95: ...SW7 B_06177 1 3 0 1mm B_06180 Assembling the collet chuck When assembling the collet chuck a second size 7 wrench must be used for bracing Set dimension 1 3 mm Via setting the dimension soiling of ai...

Page 96: ...NUMBER DOC 2369735 7 B_06183 B_06182 2 5 Nm 1 84 lbft 2 SW19 SW19 8 1 2 B_06184 9 B_06185 Round jet nozzle Assembly see Chapter 14 5 Diverse nozzle sizes see Chapter 13 2 Flat jet nozzle Diverse nozzl...

Page 97: ...it 3 forwards Note the connecting lines and connecting cables at the back of the control unit B_05899 1 2 3 2 10 6 OPENING THE CONTROL UNIT 1 DismountthecontrolunitfromtheAquaCoatsystem see Chapter 10...

Page 98: ...value respective maximum 10 Outer shell of the product hose on the spray gun in front of the stripped part Desired value maximal 1 M Check visually the black grounding band in the cabinet door includi...

Page 99: ...Main switch off Air on Main switch on Door locked Main switch off Door unlocked 9 Test spraying Close cabinet door Main switch on Set high voltage to 5 kV Switch on high voltage With the high voltage...

Page 100: ...2 and a maximum pressure of 0 8 MPa 8 bar 116 psi Increase the pressure gradually while doing so Observe the following gun components Product connection nozzle body product valve no post spraying DANG...

Page 101: ...quipment and its implementation in national law this product may not be disposed of with the household refuse but must be recycled in an environmentally correct manner WAGNER or one of our dealers wil...

Page 102: ...LE EAWRV 5000 ROUND JET NOZZLE Order No Designation Markings on union nut 2366998 Nozzle set EAWRV 5000 LV B_05984 B_05977 suitable for low viscosity products 2366997 Nozzle set EAWRV 5000 HV B_05985...

Page 103: ...ARGE QUANTITY MEASUREMENTS WITH LACQUER Device GA 5000EAW round jet nozzle Viscosity 22 DIN 4 seconds Product hose Length 7 5 m 24 6 ft Inside diameter 6 mm 0 24 inches 0 100 200 300 400 500 600 1 2 3...

Page 104: ...1 6 2 0W wide 13 3 2AF 5000 FLAT JET NOZZLES Order No Designation Order No Designation 2371036 Nozzle AF 5000 0 3 mm white B_03241 2310542 Nozzle AF 5000 1 2 mm green B_03241 2310538 Nozzle AF 5000 0...

Page 105: ...A 5000EAW flat jet nozzle Viscosity 22 DIN 4 seconds Product hose Length 7 5 m 24 6 ft Inside diameter 6 mm 0 24 inches 0 100 200 300 400 500 600 700 1 2 3 0 100 200 300 400 500 600 700 0 4 mm 0 6 mm...

Page 106: ...he connection of 2 product hoses B_05991 Control cable external Order No Designation 2316194 Control cable external 15 m 49 2 ft see Chapter 6 8 2 1 Mains cable Order No Designation 241270 Mains cable...

Page 107: ...High voltage tester HV 200 N P_00265 999080 Wet film thickness gauge 50342 Viscosity cup DIN 4 4 mm 0 16 inches B_03224 2359029 Underframe 5020 with rolls B_05894 2364394 Underframe 5010 with rolls 23...

Page 108: ...ing information to ensure delivery of the right spare part Order number designation and quantity The quantity need not be the same as the number given in the quantity column on the list This number me...

Page 109: ...Coat cabinet 3 1 Cabinet door AquaCoat including items 8 12 95 98 2367567 2367570 2367569 2367571 4 2 Hinge bolt 2358921 5 2 Securing ring 9922511 6 1 Instruction label AquaCoat 5020 2359298 7 1 High...

Page 110: ...41 33 1 Double fitting G1 4 G1 4 9994627 34 1 Interlock lever 2358914 35 2 Grub screw 9901108 36 1 Spring rod 2366942 37 1 Tension spring 2362850 38 1 Driving pins 2358916 39 1 Pushrod welded 2358913...

Page 111: ...ION 03 2018 ORDER NUMBER DOC 2369735 Locknut B_05945 21 22 23 24 25 26 27 28 29 30 31 32 33 34 37 38 39 U 120 X Y X 51 25 24 54 52 53 W Y 61 62 63 64 65 25 66 65 64 65 30 35 36 121 68 122 25 Z Z Cabin...

Page 112: ...inder head screw 9900325 78 1 Pressure spring 1 0x8 0 L 17 123357 79 3 Male stud elbow 6 1 8 Ex 9998110 80 1 Threaded anchor plate 2373026 81 1 Shorting member 2358920 82 1 Standard cylinder ESNU 20 5...

Page 113: ...mm 0 39 inches 9987076 102 1 9 m Hose black 8 mm 0 32 inches 9982078 103 3 7 m Hose black 6 mm 0 24 inches 9982079 104 3 4 m Strand yellow green 9953082 105 4 2 m Strand orange 9953415 106 1 Battery...

Page 114: ...1 3 4 5 6 Spare parts list for VM 5020WA control unit Order No Designation 1 1 2363323 Control unit VM 5020WA 2 1 Front panel VM 5000W 3 1 2304459 Incremental encoder type E33 4 1 2329441 Serrated loc...

Page 115: ...m glass 14 1 Cable loom VM 5020W 15 2 9903306 Recessed head raised fillister head screw H form 16 1 9950330 Safety clip for device sockets 17 1 9920118 Washer 18 1 9910204 Self locking hexagon nut 19...

Page 116: ...103 Hexagon nut 32 7 9922011 Serrated lock washer externally toothed 33 1 2314237 Print VM 5000WA rear panel complete Including connector plug and socket 34 3 263400 Distance bush 37 2 9998769 Straigh...

Page 117: ...der No Designation 41 5 2309112 Spacer 42 5 2312348 Hexagon lock nut 43 1 2317539 Print complete for VM 5000 display Including Pos 3 44 4 9903312 Recessed head raised fillister head screw H form 45 1...

Page 118: ...1 4 55 2 9998987 Threaded fitting 10 mm 1 4 56 3 9998677 Pressure gauge 0 10 bar RF40 d40 57 3 9992289 Male stud elbow 58 6 9900365 Hexagon socket cylinder head screw 59 12 9921511 Spring washer 60 1...

Page 119: ...73 74 Spare parts list for VM 5020WA control unit Order No Designation 71 0 45 m 9987076 Hose black 10 mm 0 39 inches 72 0 30 m 9982078 Hose black 8 mm 0 32 inches 73 0 16 m 9982079 Hose black 6 mm 0...

Page 120: ...2324110 Suction hose complete DN16 SSt 6 1 2323396 Suction filter DN16 18mesh SSt 7 8 9921502 Spring washer 8 8 9910102 Hexagon nut 9 1 2372633 Mounting plate 10 0 1 m S103 07N Hose PA12 D8 anti stat...

Page 121: ...1971 Fitting SF FM G3 8 G1 4 530 bar SSt 6 1 9985559 Reducing fitting 7 1 2372632 Fitting DF MM R1 8 G1 4 350 bar 8 1 2325839 Fitting DF MM R1 4 R1 4 530 bar SSt 9 1 M513 00IA Ball valve 1 4 SS 10 1 M...

Page 122: ...4 3 3ZIP52 SET 11 13 12 DN16 44 DN16 43 21 27 28 29 30 41 42 51 B_05982 2 3 4 5 6 7 8 1 22 23 24 25 26 51 51 31 51 50 Pos 50 Lubricate all stainless steel fittings with Molykote except those who expli...

Page 123: ...G1 2 G1 4 530 bar SSt 22 1 2333833 HP hose complete 23 1 2331971 Fitting SF FM G3 8 G1 4 530 bar SSt 24 1 T0170 00BI MPR 40 0 5 8 bar pneumatic SSt Refer to product pressure regulator s operating manu...

Page 124: ...23 24 25 26 27 30 31 32 33 60 34 61 12 Nm 8 9 lbft 35 36 37 38 61 12 Nm 8 9 lbft 39 40 41 46 48 43 44 45 47 49 50 51 52 53 54 55 61 5 Nm 3 7 lbft 61 7 Nm 5 2 lbft 61 5 Nm 3 7 lbft 61 0 8 Nm 0 6 lbft...

Page 125: ...ew 11 4 9920104 Washer 12 4 9906029 Hexagon socket cylinder head screw 13 1 2357167 Lock plate 14 1 2357166 Seal 15 1 Piston housing 17 2 9930128 Parallel pin 18 1 248314 O ring 19 1 9971025 O ring 20...

Page 126: ...O ring 50 1 2366246 Screw plug 51 1 2357738 Seal 52 1 2357739 Cover 53 4 9906029 Hexagon socket cylinder head screw 54 1 2357737 Mounting bracket 55 2 9900329 Hexagon socket cylinder head screw 60 1 9...

Page 127: ...4 3 9 1 2307232 Adapter seal Included in the GA 5000EAW adapter service set see Chapter 14 4 3 10 7 9900308 Hexagon socket cylinder head screw 11 4 9920104 Washer 12 4 9906029 Hexagon socket cylinder...

Page 128: ...ng 45 1 9998770 Coding ring blue d10 46 2 9900353 Hexagon socket cylinder head screw 47 1 2367271 Hose holder 48 1 2357712 Locknut 49 1 9974030 O ring 50 1 2366246 Screw plug 51 1 2357738 Seal 52 1 23...

Page 129: ...18 17 19 22 23 24 25 26 27 30 31 32 33 60 34 61 12 Nm 8 9 lbft 35 61 12 Nm 8 9 lbft 39 40 41 46 48 42 44 45 47 49 50 51 52 53 54 55 36 61 7 Nm 5 2 lbft 61 5 Nm 3 7 lbft 61 61 0 6 Nm 0 44 lbft 61 5 Nm...

Page 130: ...03 2018 ORDER NUMBER DOC 2369735 14 4 3ADAPTER B_06199 1 2 3 4 5 8 9 10 11 12 13 14 15 16 17 130 0 1 mm 5 12 0 004 inch 6 20 7 Assembly aids torques etc see Chapter 10 4 Disassembly and assembly See C...

Page 131: ...crew valve rod complete 9 1 2307062 Clamping screw valve rod 10 1 2311562 Rod seal 11 1 9974166 O ring 12 1 2369017 Valve rod unit GA 5000E 13 1 9910108 Hexagon nut 14 1 2357740 Collet chuck 15 1 2357...

Page 132: ...08 0 09 inch NOTICE Incorrect assembly Damage to the parts or device Do not deteriorate the edges of the parts see detail during assembly press parts carefully on stop 14 5 1 1 NOZZLE AWR 5000 D8 AWR...

Page 133: ...5000 ROUND JET NOZZLES B_05980 1 3 2 5 4 Markings on union nut Low viscosity LV products High viscosity HV products B_05984 B_05985 EAWRV 5000 spare parts list Low viscosity LV products High viscosit...

Page 134: ...s 2359029 2364394 2 2 Swivel castor support 3 2 Crossbar 4 4 Hexagon socket cylinder head screw 9900313 5 8 Washer 9920102 6 4 Self locking hexagon nut 9910208 7 4 Swivel castor with double stop 99949...

Page 135: ...1 3207739 Niveau compensator 30 liter 3 1 9999435 T connection 4 4 9950615 Cable tie 5 1 3151777 Straight reduction 6 1 9999441 2 2 way valve 7 1 9943023 Adjustable check valve 8 1 R037 00 Pneumatic...

Page 136: ...arts list for D350 drum cover Without agitator With agitator Designation Order No Order No 1 1 Drum cover D350 353054 353055 2 1 Cover 365 A with plug 2304618 3 1 Bush 2367311 4 1 Agitator P300HS L400...

Page 137: ...f the purchaser We do not provide warranty for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty assembly or commissioning by the purchaser or a...

Page 138: ...10 EN 50348 2010 EN 1953 2013 EN ISO 4413 2010 EN ISO 4414 2010 EN 12621 2006 A1 2010 EN 60204 1 2006 A1 2009 B 2010 EN 61000 6 2 2005 B 2011 EN 61000 6 4 2007 A1 2011 EN ISO 9001 2008 Applied nationa...

Page 139: ......

Page 140: ...140 CERTI F I E D ts liquid wagner group com www wagner group com Document No 11188153 Version B Order No 2369735 Edition 03 2018...

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