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VSI Series 1000-X Electric Actuator

Operation and Maintenance Manual

11

ADJUSTMENT OF ACTUATOR

1. Using the manual handwheel or hand crank, drive the 

valve to the fully closed position. Visually inspect the valve 

disc/ball to ensure it is fully closed, but not over-rotated 

close.

2.  If the dome indicator does not indicate fully close remove 

the top wiring cover using a screwdriver.  Loosen the 

center Phillips head screw holding the dome indicator and 

rotate the indicator to the correct position. Re-tighten the 

screw to secure the dome indicator.

3.  Using a multi-meter or test indicator light test continuity 

between the closed limit switch contacts, 4 and 6 on the 

terminal block.  If electric test equipment is not available, 

listen for the audible click of the limit switches.

Switch Adjustment

4.  If the contacts indicate continuity (switch activated):

a.  Using a 2mm Allen wrench, rotate the closed position 

regulating shaft (S) in the counterclockwise direction 

until the switch deactivates.

b. Then rotate the close regulating shaft clockwise until 

the switch reactivates.

5. If the contacts do not indicate continuity (switch 

deactivated)
a.  Using a 2mm Allen wrench, rotate the closed position 

regulating shaft (S) in the clockwise direction until the 

switch activates.

6. Repeat steps 1-5 for the open position, testing for 

continuity between terminals 4 and 5 on the terminal 

block and using the open position regulating shaft (O).

Scale  plate

Dome indication

Full-open position

Full-close position

Lock screw

Opening gear

Shut position regulating shaft 

Open position regulating shaft

S(Red)

O(Green)

D2

D1

O

S

K1

K2

K3

K4

Open-direction           

��

middle 

position

Close-direction 

middle

position

Micro-switch

Clockwise

Stroke dog

Counter-

Clockwise

Clockwise

Regulating shaft

Figure 4

1.  Using the manual override handle or handwheel, rotate the valve in 

the closed direction until the feedback indicates a current or voltage 

that correlates with fully closed as established in the controller 

adjustment section. Rotate handwheel or crank in close direction 

an additional 1/2 turn.

2.  Loosen the lock-nut on the left side of the unit and rotate the 

adjusting screw clockwise using an Allen wrench until the 

screw comes into contact with the stopper, then back off ½ turn 

counterclockwise.  Tighten lock nut to finish close mechanical stop 

adjustment.

3.  Repeat steps 1-2 for the open direction.

To prevent damage, 

the mechanical stops 

should never be used 

to limit the rotation of 

the actuator. Electrical 

WARNING

Figure 7

Electric Limit-Switch

(Full Close Position)

Electric Limit-Switch

(Full Open Position)

Mechanical Limit-Switch

for close direction

Mechanical Limit-Switch

for open direction

90°

2.5

°

2.5

°

Figure 6

Adjusting screw for

closing limit-switch

Adjusting screw for

opening limit-switch

Lock Nut

Mechanical

Limit Stopper

MECHANICAL ADJUSTMENT

limit switches are provided to set travel limits. Please refer to 

section above to set travel limit.

Actuator Size

Lock Nut

Adjusting Screw

1005-X & 1005-XL

10mm

3mm

1010-X

13mm

4mm

1020-X to 1060-X

17mm

5mm

1100-X to 1250-X

19mm

6mm

Summary of Contents for 1000-X Series

Page 1: ...ANCE MANUAL VER0815 2 For information on this product and other VSI products please visit our web page www valvesolutions com COMMERCIAL AND INDUSTRIAL VALVES AND AUTOMATION OPEN CLOSE SERVICE ELECTRI...

Page 2: ...wiring should follow these diagrams Do not manually operate the actuator without deenergizing actuator with factory installed push button or by external disconnect such as a circuit breaker NOTICE Va...

Page 3: ...ar Group 4 Front Wiring Cover 14 Capacitor 5 Push Button 15 Open Cam Lock Screw 6 Conduit Plugs 16 Close Cam Lock Screw 7 Hex Handle 17 Position Indicator 8 Hex Handle Bracket 18 SPDT Limit Switches 9...

Page 4: ...220 VAC Motor Power 10W Rated Current 1 7A 0 24A 0 16A Max Current 1 9A 0 34A 0 17A Standard Torque 443inlb 50NM Run Time 1005 X 17 0 5 sec 1005 XL 21 0 5 sec Turning Angle 90 Adjustable 5 Total Weigh...

Page 5: ...Max Current 2 40A 0 81A 0 52A Standard Torque 885inlb 100NM Run Time 24 5 0 5 sec Turning Angle 90 Adjustable 5 Total Weight 9 10lbs 4 13kg Insulating Resistance 100M 250VDC 100M 500VDC Overvoltage Wi...

Page 6: ...8A 3 41A 3 60A Total Weight 19 4lbs 8 80kg 20 9lbs 9 46kg 20 9lbs 9 463kg 220VAC Motor Power 40W 90W 90W Rated Current 0 37A 0 57A 0 60A Max Current 0 78A 1 78A 1 87A Total Weight 19 7lbs 8 91kg 21 2l...

Page 7: ...tor Power 140W 140W 140W Rated Current 0 94A 0 98A 0 98A Max Current 2 12A 2 20A 2 20A Total Weight 41 2lbs 18 7kg 41 9lbs 19 0kg 42 4lbs 19 2kg Standard Torque 8 850inlb 1 000NM 14 160inlb 1 600NM 22...

Page 8: ...ltage DC Voltage 1005 X and 1005 XL 3A 250VAC NR 1010 X thru 1250 X 15A 250VAC 0 6A 125VDC 1 Power Common 2 Close Operation Power Hot 3 Open Operation Power Hot 4 Auxiliary Contact Common 5 Auxiliary...

Page 9: ...ating coupling in lieu of direct mounting to valve WARNING Medium Radiant Heat Refer to Figure 1 1 and 1 2 when connecting conduit to Series 1000 X actuators Conduit entries are NPT All entry fittings...

Page 10: ...Attach the bracket with proper bolts and tighten all bolts If bolt holes are not aligned but within Installation of Actuator to Valve 5 alignment rotate actuator handwheel to move actuator into alignm...

Page 11: ...e plate Dome indication Full open position Full close position Lock screw Opening gear Shut position regulating shaft Openpositionregulatingshaft S Red O Green D2 D1 O S K1 K2 K3 K4 Open direction mid...

Page 12: ...ltage The actuator is in thermal protection mode due to over torque situation or ambient temperature is too high Remove over torque conditions Check valve to ensure manual movement without sticking Co...

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