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VSI Series 1000-X Electric Actuator

Operation and Maintenance Manual

10

MOUNTING ON A VALVE

1. NOTE: Direct mounting the actuator removes the 

bracket and coupling from the mounting process, 

but the remainder of the process remains the 

same.

2. Rotate valve to fully closed position. Ensure that 

the valve rotates freely with no obstruction.

3. Using the proper bolts attach the bracket to the 

valve – tighten only loosely.

4. Apply grease or anti-seize to the valve shaft and 

place the coupling onto the valve stem.

5. Using the manual override handle or handwheel, 

rotate the actuator to the fully closed position so 

that the position indicator displays “SHUT”.

6. Apply grease or anti-seize to the coupling at the 

actuator interface.

7. Place the actuator onto the bracket, aligning the 

coupling drive and actuator.

8. Attach the bracket with proper bolts and tighten 

all bolts.  If bolt holes are not aligned, but within 

Installation of Actuator to Valve

5° alignment, rotate actuator handwheel to move 

actuator into alignment.

9. Drive the actuator using the manual crank or 

handwheel and confirm hat the valve rotates 

without obstruction.  Ensure the valve is fully open 

as the actuator rotates to the full open position

•  If using your own bracket or one provided by third 

party supplier, ensure that the materials provided 

are manufactured professionally and meet the 

requirements of Figure 3.

•  The coupling valve and actuator drive ends must be 

absolutely coaxial to prevent damage to actuator.

• Poor locating of bolt holes in the bracket may 

cause improper indexing of the valve and actuator, 

preventing the actuator from fully opening or 

closing the valve. 

•  Only tighten bolts after the actuator, bracket, and 

valve have been properly aligned.

Mounting Tips

The coaxiality between axes A and B shall not exceed 0.2mm.

Figure 3

Figure 4

Summary of Contents for 1000-X Series

Page 1: ...ANCE MANUAL VER0815 2 For information on this product and other VSI products please visit our web page www valvesolutions com COMMERCIAL AND INDUSTRIAL VALVES AND AUTOMATION OPEN CLOSE SERVICE ELECTRI...

Page 2: ...wiring should follow these diagrams Do not manually operate the actuator without deenergizing actuator with factory installed push button or by external disconnect such as a circuit breaker NOTICE Va...

Page 3: ...ar Group 4 Front Wiring Cover 14 Capacitor 5 Push Button 15 Open Cam Lock Screw 6 Conduit Plugs 16 Close Cam Lock Screw 7 Hex Handle 17 Position Indicator 8 Hex Handle Bracket 18 SPDT Limit Switches 9...

Page 4: ...220 VAC Motor Power 10W Rated Current 1 7A 0 24A 0 16A Max Current 1 9A 0 34A 0 17A Standard Torque 443inlb 50NM Run Time 1005 X 17 0 5 sec 1005 XL 21 0 5 sec Turning Angle 90 Adjustable 5 Total Weigh...

Page 5: ...Max Current 2 40A 0 81A 0 52A Standard Torque 885inlb 100NM Run Time 24 5 0 5 sec Turning Angle 90 Adjustable 5 Total Weight 9 10lbs 4 13kg Insulating Resistance 100M 250VDC 100M 500VDC Overvoltage Wi...

Page 6: ...8A 3 41A 3 60A Total Weight 19 4lbs 8 80kg 20 9lbs 9 46kg 20 9lbs 9 463kg 220VAC Motor Power 40W 90W 90W Rated Current 0 37A 0 57A 0 60A Max Current 0 78A 1 78A 1 87A Total Weight 19 7lbs 8 91kg 21 2l...

Page 7: ...tor Power 140W 140W 140W Rated Current 0 94A 0 98A 0 98A Max Current 2 12A 2 20A 2 20A Total Weight 41 2lbs 18 7kg 41 9lbs 19 0kg 42 4lbs 19 2kg Standard Torque 8 850inlb 1 000NM 14 160inlb 1 600NM 22...

Page 8: ...ltage DC Voltage 1005 X and 1005 XL 3A 250VAC NR 1010 X thru 1250 X 15A 250VAC 0 6A 125VDC 1 Power Common 2 Close Operation Power Hot 3 Open Operation Power Hot 4 Auxiliary Contact Common 5 Auxiliary...

Page 9: ...ating coupling in lieu of direct mounting to valve WARNING Medium Radiant Heat Refer to Figure 1 1 and 1 2 when connecting conduit to Series 1000 X actuators Conduit entries are NPT All entry fittings...

Page 10: ...Attach the bracket with proper bolts and tighten all bolts If bolt holes are not aligned but within Installation of Actuator to Valve 5 alignment rotate actuator handwheel to move actuator into alignm...

Page 11: ...e plate Dome indication Full open position Full close position Lock screw Opening gear Shut position regulating shaft Openpositionregulatingshaft S Red O Green D2 D1 O S K1 K2 K3 K4 Open direction mid...

Page 12: ...ltage The actuator is in thermal protection mode due to over torque situation or ambient temperature is too high Remove over torque conditions Check valve to ensure manual movement without sticking Co...

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