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VSI Series 1000-X Electric Actuator

Operation and Maintenance Manual

2

• Actuators are equipped with an internal overheat protection device. 

When the motor exceeds the temperature of 257°F (125°C), the 

overheat protection device will automatically switch off the motor.

• Take proper leakage protection steps when installing actuator 

and its associated wiring, and when putting it into service. Cables 

connected to the actuator conduit entries must utilize proper 

waterproof cable ends.  Tube conduit should come from below and 

up to the actuator to keep fluid from draining into the actuator. 

• Confirm input voltages and signal polarity corresponds with those 

shown for the actuator’s associated data.

• Only qualified service personnel who are familiar with the 

installation, commissioning and operation of the actuator should 

perform installation and servicing.

•  All actuators have the proper wiring diagram affixed to the inside of 

the Front Wiring Cover (#4); all wiring should follow these diagrams.

Do not manually operate the actuator without deenergizing 

actuator with factory installed push button or by external 

disconnect such as a circuit breaker.

NOTICE

•  Valve Solutions, Inc is not responsible for damages incurred because 

of modification, lack of proper maintenance, or improper usage of 

actuators

To prevent reduced or erratic performance a single 

isolated relay is required for each actuator; refer to 

diagram.  

NOTICE

Indicates a potentially hazardous situation which, if not 

avoided, could result in injury or death

WARNING

Indicates a potential situation which, if not avoided, may 

result in undesirable results or property damage

NOTICE

SAFETY INSTRUCTIONS AND WARNINGS

Safety Instructions and Warnings

2

Component Names

3

Overall Dimensions and Specifications

1005-X

4

1010-X

5

1020-X Thru 1060-X

6

1100-X Thru 1250-X

7

Electrical Wiring Connection

8

Power Supply Requirements

8

Application Requirements

9

Mounting on a Valve

10

Adjustment of Actuator

11

Operation Test

12

Maintenance and Service

12

Troubleshooting Guide

12

CONTENTS

POWER SUPPLY

INCORRECT

RELAY

POWER SUPPLY

RELAY

RELAY

RELAY

CORRECT

Summary of Contents for 1000-X Series

Page 1: ...ANCE MANUAL VER0815 2 For information on this product and other VSI products please visit our web page www valvesolutions com COMMERCIAL AND INDUSTRIAL VALVES AND AUTOMATION OPEN CLOSE SERVICE ELECTRI...

Page 2: ...wiring should follow these diagrams Do not manually operate the actuator without deenergizing actuator with factory installed push button or by external disconnect such as a circuit breaker NOTICE Va...

Page 3: ...ar Group 4 Front Wiring Cover 14 Capacitor 5 Push Button 15 Open Cam Lock Screw 6 Conduit Plugs 16 Close Cam Lock Screw 7 Hex Handle 17 Position Indicator 8 Hex Handle Bracket 18 SPDT Limit Switches 9...

Page 4: ...220 VAC Motor Power 10W Rated Current 1 7A 0 24A 0 16A Max Current 1 9A 0 34A 0 17A Standard Torque 443inlb 50NM Run Time 1005 X 17 0 5 sec 1005 XL 21 0 5 sec Turning Angle 90 Adjustable 5 Total Weigh...

Page 5: ...Max Current 2 40A 0 81A 0 52A Standard Torque 885inlb 100NM Run Time 24 5 0 5 sec Turning Angle 90 Adjustable 5 Total Weight 9 10lbs 4 13kg Insulating Resistance 100M 250VDC 100M 500VDC Overvoltage Wi...

Page 6: ...8A 3 41A 3 60A Total Weight 19 4lbs 8 80kg 20 9lbs 9 46kg 20 9lbs 9 463kg 220VAC Motor Power 40W 90W 90W Rated Current 0 37A 0 57A 0 60A Max Current 0 78A 1 78A 1 87A Total Weight 19 7lbs 8 91kg 21 2l...

Page 7: ...tor Power 140W 140W 140W Rated Current 0 94A 0 98A 0 98A Max Current 2 12A 2 20A 2 20A Total Weight 41 2lbs 18 7kg 41 9lbs 19 0kg 42 4lbs 19 2kg Standard Torque 8 850inlb 1 000NM 14 160inlb 1 600NM 22...

Page 8: ...ltage DC Voltage 1005 X and 1005 XL 3A 250VAC NR 1010 X thru 1250 X 15A 250VAC 0 6A 125VDC 1 Power Common 2 Close Operation Power Hot 3 Open Operation Power Hot 4 Auxiliary Contact Common 5 Auxiliary...

Page 9: ...ating coupling in lieu of direct mounting to valve WARNING Medium Radiant Heat Refer to Figure 1 1 and 1 2 when connecting conduit to Series 1000 X actuators Conduit entries are NPT All entry fittings...

Page 10: ...Attach the bracket with proper bolts and tighten all bolts If bolt holes are not aligned but within Installation of Actuator to Valve 5 alignment rotate actuator handwheel to move actuator into alignm...

Page 11: ...e plate Dome indication Full open position Full close position Lock screw Opening gear Shut position regulating shaft Openpositionregulatingshaft S Red O Green D2 D1 O S K1 K2 K3 K4 Open direction mid...

Page 12: ...ltage The actuator is in thermal protection mode due to over torque situation or ambient temperature is too high Remove over torque conditions Check valve to ensure manual movement without sticking Co...

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