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VSI Series 1000-X Electric Actuator

Operation and Maintenance Manual

12

OPERATION TEST

1.  Connect wiring per the wiring diagram – located in the front wiring cover.
2.  Verify that the valve rotates to the closed position by observing the dome indicator points to the red zero “shut”.
3.  Verify that the valve rotates to the open position by observing the dome indicator points to the yellow zero “open”.
4.  After all adjustments mentioned above, check the alignment of the dome indicator scale and pointer. If the pointer is not 

aligned properly on open and closed position adjust as needed by loosening the dome lock screw and re-tightening.

•  All actuators utilize high grade molybdenum based grease for their gears. No lubrication or periodic maintenance is 

required.

•  If actuators are rarely cycled, periodic rotation operation should be scheduled to check if abnormal conditions are present.

MAINTENANCE AND SERVICE

TROUBLESHOOTING GUIDE

PROBLEM

CAUSE

REMEDY

Actuator fails to operate Power is not connected

Connect power or replace circuit breaker

Manual/Auto pushbutton is not engaged

Press manual/auto pushbutton on unit to 

engage power

Voltage is too low

Check and correct voltage

The actuator is in thermal protection mode 

due to over torque situation, or ambient 

temperature is too high

Remove over torque conditions. Check valve 

to ensure manual movement without sticking. 

Cool down ambient temperature.  Ensure that 

mechanical limits are not keeping actuator 

from reaching electrical limits.

Defective micro-switch

Replace micro-switch or Contact VSI

Defective capacitor

Contact VSI

Actuator does not 

feedback for open/

closed position

Defective micro-switch

Replace micro-switch or Contact VSI

Improper micro-switch position

Readjust the electrical limits according to 

instructions

Motor continues to 

operate after reaching 

limit

Defective micro-switch

Replace micro-switch or Contact VSI

Power is not connected correctly

Recheck power connections

Improper micro-switch position

Readjust the electrical limits according to 

instructions

Mechanical limit is out of adjustment

Readjust the mechanical limits according to 

instructions

Water present inside of 

actuator

Inlet power cables are not properly installed 

per instructions

Recheck conduit connections

The dome indicator lens is broken

Contact VSI

Housing screws are not tightened and sealed

Tighten housing screws

Condensation heater not working or not 

connected

Check heater connections or Contact VSI

Valve Solutions Inc, LLC

tel:     (770) 740 0800

fax:    (770) 740 8777

www.valvesolutions.com

Summary of Contents for 1000-X Series

Page 1: ...ANCE MANUAL VER0815 2 For information on this product and other VSI products please visit our web page www valvesolutions com COMMERCIAL AND INDUSTRIAL VALVES AND AUTOMATION OPEN CLOSE SERVICE ELECTRI...

Page 2: ...wiring should follow these diagrams Do not manually operate the actuator without deenergizing actuator with factory installed push button or by external disconnect such as a circuit breaker NOTICE Va...

Page 3: ...ar Group 4 Front Wiring Cover 14 Capacitor 5 Push Button 15 Open Cam Lock Screw 6 Conduit Plugs 16 Close Cam Lock Screw 7 Hex Handle 17 Position Indicator 8 Hex Handle Bracket 18 SPDT Limit Switches 9...

Page 4: ...220 VAC Motor Power 10W Rated Current 1 7A 0 24A 0 16A Max Current 1 9A 0 34A 0 17A Standard Torque 443inlb 50NM Run Time 1005 X 17 0 5 sec 1005 XL 21 0 5 sec Turning Angle 90 Adjustable 5 Total Weigh...

Page 5: ...Max Current 2 40A 0 81A 0 52A Standard Torque 885inlb 100NM Run Time 24 5 0 5 sec Turning Angle 90 Adjustable 5 Total Weight 9 10lbs 4 13kg Insulating Resistance 100M 250VDC 100M 500VDC Overvoltage Wi...

Page 6: ...8A 3 41A 3 60A Total Weight 19 4lbs 8 80kg 20 9lbs 9 46kg 20 9lbs 9 463kg 220VAC Motor Power 40W 90W 90W Rated Current 0 37A 0 57A 0 60A Max Current 0 78A 1 78A 1 87A Total Weight 19 7lbs 8 91kg 21 2l...

Page 7: ...tor Power 140W 140W 140W Rated Current 0 94A 0 98A 0 98A Max Current 2 12A 2 20A 2 20A Total Weight 41 2lbs 18 7kg 41 9lbs 19 0kg 42 4lbs 19 2kg Standard Torque 8 850inlb 1 000NM 14 160inlb 1 600NM 22...

Page 8: ...ltage DC Voltage 1005 X and 1005 XL 3A 250VAC NR 1010 X thru 1250 X 15A 250VAC 0 6A 125VDC 1 Power Common 2 Close Operation Power Hot 3 Open Operation Power Hot 4 Auxiliary Contact Common 5 Auxiliary...

Page 9: ...ating coupling in lieu of direct mounting to valve WARNING Medium Radiant Heat Refer to Figure 1 1 and 1 2 when connecting conduit to Series 1000 X actuators Conduit entries are NPT All entry fittings...

Page 10: ...Attach the bracket with proper bolts and tighten all bolts If bolt holes are not aligned but within Installation of Actuator to Valve 5 alignment rotate actuator handwheel to move actuator into alignm...

Page 11: ...e plate Dome indication Full open position Full close position Lock screw Opening gear Shut position regulating shaft Openpositionregulatingshaft S Red O Green D2 D1 O S K1 K2 K3 K4 Open direction mid...

Page 12: ...ltage The actuator is in thermal protection mode due to over torque situation or ambient temperature is too high Remove over torque conditions Check valve to ensure manual movement without sticking Co...

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