Volvo KAD44P, Instruction Book

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Maintenance schedule
First Service inspection:
A first Service Inspection must be carried out in ac-
cordance with the instructions in the Warranty and
Service Book.
Daily before starting first time:
●
Engine oil. Checking level
●
Coolant. Checking level
Every 14 days:
●
Fuel filters/Fuel pre-filters Drain water
●
Drive belts. Check
●
Seawater filter. Clean
●
Battery. Check electrolyte level
●
Reverse gear. Check oil level
●
Drive. Check corrosion protection
●
Power Trim pump. Check oil level
●
Steering. Check oil level
Every 50 operating hours/At least once a
year:
●
DP drive. Steering bearing lubrication
Every 100 operating hours/At least once a year:
●
Engine oil and oil filter. Replace
●
Compressor. Check oil level
Every 200 operating hours or at least once a year:
●
Air Cleaner. Replace
●
Drive belts. Check
●
Fuel filters/Fuel pre-filters Replace
●
Coolant. Replace*
●
Exhaust system. Check
●
Seawater pump. Check impeller
●
Reverse gear. Oil change
●
Drive. Oil change
●
Drive. Checking CV joint and exhaust bellows
●
DP drive. Check torques on steering cap bolts.
Every 200 operating hours:
Valve clearance. Adjustment
Turbo. Check/Clean if needed
Every other year:
●
Coolant. Replace*
Drive. Replace universal joint and exhaust bellows
Every 500 operating hours/At least every fifth
year:
Reverse gear. Replacing propeller shaft seal
Every 600 operating hours:
Check injectors
* If the freshwater system is filled with an anti-corrosion agent
mixture it must be changed every year. If the freshwater system
is filled with an antifreeze (glycol) mixture it must be changed
every other year.
Your Volvo Penta engine and its transmission is designed for maximum service life and reliability. They are built to
survive in a tough marine environment, but also to cause as little environmental impact as possible. Regular main-
tenance according to the following schedule is necessary if the engine and transmission are to operate without
problems.
WARNING! Read the chapter on Care and Maintenance carefully before starting work. It contains instructions
on how to carry out the most common maintenance and service operations safely and correctly.
IMPORTANT! Service operations marked must be carried out by an authorized Volvo Penta Service work-
shop.