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Volvo 912-D, Installation Manual, Page: 20 / 24

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Volvo 912-D Installation Manual Download Page 20

R2303071

41

R2303072

 

Take a double clamp from the kit. Clamp the fuel line for the 
heater into place at the normal fuel line.

42

M2102175

 

Remove:

the four screws holding the engine cover

the engine cover. Place the cover to one side.

43

Remove the intake manifold (1) from between the radiator and 
the air cleaner (ACL)

Remove the hose clamp (2) on the hose between the air cleaner 
(ACL) and the intake manifold for the turbocharger (TC)

Disconnect the connector (3) from the air cleaner (ACL)

Remove the vacuum valve (4) with the hoses from the air 
cleaner (ACL). Bend out the catch from the rear edge. Pull the 
vacuum valve and hoses upwards

Installation instructions, accessories

Volvo Car Corporation Gothenburg, Sweden

© Volvo Car Corporation

Fuel driven heater 912-D- 8698855 - V1.0

Side 20 / 24

Summary of Contents for 912-D

Page 1: ...ven heater 912 D R8703687 Instruction No Version Part No 8698855 1 0 Fuel driven heater 912 D R8703687 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporati...

Page 2: ...Equipment A0000162 A0000163 A0801450 M8703813 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Fuel driven heater 912 D 8698855 V1 0 Side 2 24...

Page 3: ...M8703808 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Fuel driven heater 912 D 8698855 V1 0 Side 3 24...

Page 4: ...plicated steps In the event of any problems with the instructions or the accessory contact your local Volvo dealer Note This accessory requires software unique to the car Applies to the V70 XC 1 M8503...

Page 5: ...e V70 and V70 XC Fold the right hand rear seat cushion forward 4 M8503886 Fold the right hand rear backrest forward Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo...

Page 6: ...forwards 7 Applies to the S80 Fold the right rear backrest forward Remove the seat belt from the guide 1 on the right hand side cushion Insert a hand down the side of the lower section of the right s...

Page 7: ...or the side cushion 10 Applies to the S60 Remove the right hand side cushion First press in the catches 1 at the top edge of the reverse of the side cushion Pull the cushion out slightly Grasp the cus...

Page 8: ...right hand side Disconnect the connector 1 and the screw 2 on the right backrest Lift up the mounting 3 and pull out the backrest by twisting it backwards and forwards to remove the pin from the moun...

Page 9: ...the rear mounting Remove the four screws 1 in the front and rear mountings so that the fuel tank lowers slightly This allows the suction pipe for the fuel tank to be installed 15 Insert the pipe 1 fr...

Page 10: ...ector bridge 3 17 Position the wiring in the rubber grommet in the cover Reinstall the cover Tighten the cover using the four nuts Applies to cars with Isofix mountings Reinstall the Isofix mounting a...

Page 11: ...the fuel pump FP and cable from the kit Insert the cable up at the front edge on the right hand side of the fuel tank Route the cable so that is next to the existing cable in the cut out on top of th...

Page 12: ...FP to each other opposite the two blue markings on the fuel lines Press the brake pipe back into the clamp Tighten the four screws securing the fuel tank Tighten the screws Tighten to 24 Nm 18 lbf ft...

Page 13: ...el hose goes into the rail Slide back the retaining clip for the rail Press the rail against the car body Ensure that the rail is securely installed 25 Raise the car slightly Remove the left front whe...

Page 14: ...will not be reused because it obstructs the heater Remove the right air baffle in the same way Note It will be reinstalled later 28 Remove the screws 1 Remove the air baffle 2 by pressing in the catch...

Page 15: ...ur pre installed clips 1 from the kit on the sub frame Insert the fuel pipe between the disconnected pipes and the sub frame Press the fuel pipe into place using the clips in the front edge of the sub...

Page 16: ...ipe does not rub against pipes or screw heads for the suspension 32 M6400527 Reinstall the pipe elbow Install the mobile jack 1 under the front edge of the sub frame Take the weight off the sub frame...

Page 17: ...that its hole is aligned with the screw underneath the hole in the bottom of the bracket 5 Secure both brackets using the screw and nut from the kit Finger tighten Check that the heater does not catch...

Page 18: ...hose clamp from the kit Thread the hose clamp onto the short fuel line on the fuel pipe on the sub frame Connect the short fuel pipe to the fuel line Slide the pipe into the fuel line Slide the pipe i...

Page 19: ...pipe in so far that the two pipes are in contact with each other This prevents air pockets from forming Ensure that the fuel line is routed correctly and does not obstruct the plastic hose or rub aga...

Page 20: ...or and the air cleaner ACL Remove the hose clamp 2 on the hose between the air cleaner ACL and the intake manifold for the turbocharger TC Disconnect the connector 3 from the air cleaner ACL Remove th...

Page 21: ...r the turbocharger TC 46 Release the quick release connector on the left heater hose 1 for the passenger compartment heater Press in the circlip on the quick release connector opposite the two arrow h...

Page 22: ...sing a new hose clamp from the kit Route the longer of the heater hoses under the intake manifold to the turbocharger TC following the same route as the old heater hose Connect the hose in position wh...

Page 23: ...artment Install a 25A fuse in terminal 1 Reinstall the cover 50 Tighten the drain nipple on the radiator Remove the hose Reinstall the splash guard Tighten to 25 Nm 18 lbf ft Reinstall the centre air...

Page 24: ...pletely Fill with coolant Reinstall the expansion tank cap Reinstall the air cleaner and connections Start the engine Bleed the radiator system Reinstall the engine cover Program the software using VC...

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