Volpi Tecno Energia PAGURO 8500 User And Maintenance Manual Download Page 6

Page: 6 / 84

INDEX

Mod. PAGURO
6000/9000/14000/18000/6500/8500

Date: 12.03.2020_Rev: 0.0

PAGE

3.3.2

Qualified technician............................................................................. 1

3.4

Categories of operators authorised to work and intervene on the generator....

3.4.1 Installers……………………………………………………………………….

3.4.2

Ordinary maintainers……………………………………………………... 2

3.4.3

Extraordinary maintainers…………………………….……………….…

3.5

Exposure to hazards and risks from materials…………………………………...

3.6

Operators training…………..………………….……….………………..…………

4. TRANSPORT AND HANDLING

Transport and handling……………………………………………………………………….

4.1

General notions……..……………………………………………………………....

4.2

Transport and handling……………………………………………………………..

4.2.1

Lifting and handling by crane or overhead crane………….…..………

4.2.2

Lifting and handling with forklift………………………………………….. 4

4.3

Unpacking……………………………………………………………………….…..

4.4

Handling the unpacked generator……..……………………………………...…...

4.5

Storage…..……………………………………………………………………….….

4.6

Shipping…..………………………………………………………………..……..…

4.7

Inspection on arrival…….…………………………………………………………..

5. INSTALLATION OF THE GENERATOR

Installation of the generator..………………………………………..……………….…….…

5.1

Set up for installation…………….……..………………………………….……..… 1

5.2

Fixing the generator…………………………………………………..……………… 1

5.3

Ventilation……………………………………………………………………….……

5.4

External connections………………………………………………………………… 3

5.5

Exhaust system installation (on request)…………………………….……………. 4

5.5.1

Traditional system…………………………………………………………… 5

5.5.2

On-board system with space shortage………………………………….…. 6

5.5.3

On-board system with long exhaust line…………………………………... 7

5.6

Fuel line…………………..………………………………….…………………..

5.7

Installation of the cooling system……………………………………………..…..…. 9

5.7.1

Siphon-break valve…………………………………………………………. 10

5.7.2

Raw water intake (on request)…………………………………………..… 11

5.8

Electrical connection………………………………………………………………….. 11

5.8.1

Connection to starting battery…………………………….......................... 11

5.8.2

Main output voltage………………………….…………….….……….

5.8.3

Transfer switch over shore line/generator ……………………..…..

5.8.4

Remote control panel……………………………………………….....

5.9

Pre-start inspections………………………………………………………………….. 15

5.10

Testing..............................................................................................................

6. INSTALLATION ERRORS

Installation errors………………………………………………………………………………

6.1

Water intake…….…………………………………………………………….………… 1

6.2

Waterline……………………………………………………………………………..

Summary of Contents for PAGURO 8500

Page 1: ...E MARINE GENERATORS MODEL PAGURO 6000 9000 14000 18000 6500 8500 YEAR OF CONSTRUCTION 2020 VTE Srl Via Luciano Lama 5 33059 Fiumicello Villa Vicentina UD Italy Phone 39 0431 96488 e mail info volpitecno com Website www volpitecno com ...

Page 2: ......

Page 3: ...itions 0 0 12 03 2020 3 Operator 0 0 12 03 2020 4 Transport and handling 0 0 12 03 2020 5 Installation of the machine 0 0 12 03 2020 6 Installation errors 0 0 12 03 2020 7 Start and stop procedure 0 0 12 03 2020 8 Remote control panel 0 0 12 03 2020 9 General safety information 0 0 12 03 2020 10 Maintenance 0 0 12 03 2020 11 Types of risks and safety pictograms included 0 0 12 03 2020 12 Electrica...

Page 4: ...achinery Directive 2006 42 EC Low Voltage Directive 2014 35 UE Electromagnetic Compatibility Directive 2014 30 UE and to the following harmonized standards UNI EN ISO 12100 2010 Machine safety General design principles Risk assessment and risk reduction CEI EN 60204 1 Machine safety Electric equipment of the machines Part 1 General rules We also declare the machine is CE marked The person authoris...

Page 5: ...ription of the generator 5 Operation principle 6 Protections of the generator 6 Explosive atmosphere 7 Disposal of waste products 7 Demolition and disposal of the generator 7 Disposal of harmful substances 7 1 TECHNICAL SPECIFICATIONS 1 Technical specifications 1 1 1 CE identification plate 1 1 2 Technical specifications 1 1 3 Copyright 4 2 OPERATING CONDITIONS 2 Operating conditions 1 2 1 Contain...

Page 6: ... Storage 7 4 6 Shipping 7 4 7 Inspection on arrival 7 5 INSTALLATION OF THE GENERATOR 5 Installation of the generator 1 5 1 Set up for installation 1 5 2 Fixing the generator 1 5 3 Ventilation 2 5 4 External connections 3 5 5 Exhaust system installation on request 4 5 5 1 Traditional system 5 5 5 2 On board system with space shortage 6 5 5 3 On board system with long exhaust line 7 5 6 Fuel line 7...

Page 7: ...l safety information 1 9 1 Preventing electric shock 1 9 2 Preventing fire 1 9 3 Preventing explosions 1 9 4 Accidental power on 2 9 5 Explosion of batteries 2 9 6 Battery acid 2 9 7 High noise 2 10 MAINTENANCE PAGE 10 Maintenance 1 10 1 Cutting of the energy sources 1 10 2 Ordinary maintenance 2 10 2 1 Maintenance state 2 10 2 2 General safety warnings 2 10 2 3 Functional checks on safety devices...

Page 8: ...sks caused by flying objects 1 11 2 Design and physical features of safety guards 2 11 3 Safety pictograms on board the generator 2 11 4 Electrical risks 2 11 5 Other nature risks or residual risks 3 11 5 1 Risk of fire 3 11 5 2 Risk of explosion 3 11 5 3 Dangers and risks from toxic exhaust gases 3 11 5 4 Dangers and risk arising from parts subject to extreme temperatures 3 12 ELECTRICAL DRAWINGS...

Page 9: ...rrors Furthermore the VTE S r l company reserves the right to make modifications to their generators as it deems necessary or useful without undermining the essential characteristics INTRODUCTION Purpose and contents of the User and Maintenance Manual This User and Maintenance Manual describes the Marine Diesel Generator mod Paguro 6000 9000 14000 18000 6500 8500 for the production of electricity ...

Page 10: ...repairs which require a particular knowledge of the generator their functioning of the safety devices provided and of its modes of intervention In the following manual will be defined the tasks the skills and the work limitations of the various operators Installers must not perform operations reserved for maintenance technicians or qualified technicians The Manufacturer will not be held liable for...

Page 11: ...by sending specialized technical staff send spare parts components Requests can be made directly to the Manufacturer to the Official Distributor or the Authorized service point they can be forwarded by email For any technical service or spare parts order always quote the serial number of the generator IMPORTANT the Customer installer is always required to buy either original parts or the ones auth...

Page 12: ...thout protection guards NEVER USE THE GENERATOR WITHOUT PROTECTIONS Operator instruction Installers and maintainers must be familiar with the following before operating on the generator the function and use of the controls the position the function and the use of all safety devices the characteristics of the generator this manual and how to consult it They also must have received adequate training...

Page 13: ...talled on a boat able to house the generator in terms of size and weight The Paguro generator consists essentially of Soundproofing capsule made of reinforced fiberglass with composite stratification and covering in high density sound absorbing material for the reduction of the sound emission due to the internal combustion engine Double anti vibration system internal with 4 soft supports and exter...

Page 14: ...ssive cooling of the following components Engine oil sump via a contact exchanger Alternator Coolant contained in the engine cooling exchanger Exhaust terminal 4 Exhaust gases and cooling water are expelled outside through the terminal PROTECTIONS OF THE GENERATOR The generator is protected by a multilayer fiberglass capsule lined internally with sound absorbing material consisting of N 1 lower co...

Page 15: ...original 1 Before proceeding with demolition it is necessary to empty the generator from all liquids 2 Inform the responsible authorities for this task by written communication in accordance with the regulations in force in the individual Country 3 Dismount the generator depending on the various components using tools and devices that can normally be found in maintenance stores Separate potentiall...

Page 16: ...Machinery Directive 2006 42 EC CE identification plate 1 2 TECHNICAL SPECIFICATIONS In the following tables are listed the Generator technical characteristics in Your possession please refer to the individual model GENERATOR SPECIFICATIONS DESCRIPTION U M PAGURO 6000 PAGURO 9000 PAGURO 14000 PAGURO 18000 PAGURO 6500 PAGURO 8500 Width mm 660 720 860 970 770 890 Depth mm 460 460 580 580 460 580 Heig...

Page 17: ...Hz 115 230 60 Hz 115 230 60 Hz 115 230 60 Hz 115 230 60 Hz Peak current A 70 50 Hz 102 50 Hz 180 50 Hz 230 50 Hz 72 50 Hz 102 50 Hz 140 60 Hz 204 60 Hz 360 60 Hz 460 60 Hz 144 60 Hz 204 60 Hz Electric start and stop system V 12 12 12 12 12 12 Specific diesel fuel consumption l kW h 0 35 0 35 0 35 0 35 0 35 0 35 INTERNAL DIAMETERS SPECIFICATIONS DESCRIPTION U M PAGURO 6000 PAGURO 9000 PAGURO 14000 ...

Page 18: ...components installed Internal Paguro 6000 9000 14000 18000 65000 8500 Key 1 Lifting eye 8 Heat exchanger 2 Engine oil dipstick 9 Seawater pump 3 Manual engine oil extraction pump 10 Electrical box 4 Lower capsule 11 Lifting eye 5 Bracket with soft vibration supports 12 Exhaust manifold 6 Oil filler cap 13 Alternator 7 Coolant filler cap 1 2 3 7 6 9 11 12 10 5 13 4 8 ...

Page 19: ...The contents of this guide are subject to change without notice Every care has been taken to collect and verify the documentation contained in this manual in order to make the guide as complete and understandable as possible Nothing in this publication shall be interpreted as warranty or explicit condition or implicit included condition but not limited to the warranty of suitability for a particul...

Page 20: ...d in the image below are recommended around the generator The environment in which the generator is installed must be naturally ventilated and have more than one opening to the outside Select a compartment that allows adequate air flow for the engine air intake Generator compartment example Minimum air change distance 2 3 CHARACTERISTICS OF THE OPERATING ENVIRONMENT This generator has been designe...

Page 21: ...ATION EMISSION The entire generator has been designed and manufactured to limit the generation and distribution of vibrations produced during normal operation which could compromise the stability and or operation of the generator In particular Paguro generators use a dual system to minimize the vibrations transmitted to the hull 1 N 1 Internal system consisting of N 2 anti vibration brackets N 4 a...

Page 22: ... on platform The vibration dampers of the oscillating platform not included in the scope of supply must not be aligned with the soft vibration dampers located under the generator Depending on the available space the greater the distance between the vibration dampers the better the result is Abnormal vibrations reveal mechanical problems e g loose belts In this case you must intervene following the...

Page 23: ...aterial Sound absorbing coating Internal lower side The maximum sound pressure value detected during the various samplings is less than 70 dB A In any case the factors determining the exposure level include the duration of the exposure the characteristics of the installation point and other adjacent sources of noise Abnormal sounds reveal mechanical problems e g loose belts In this case you must i...

Page 24: ... Installer The main task assigned to the installer is to perform the mechanical and plant installation of the generator to perform the calibrations the routine maintenance the commissioning and to verify that the process of production of electrical energy is correctly carried out 3 3 2 Qualified technician The qualified technician has an in depth knowledge of how to install operate repair extraord...

Page 25: ...maintenance and or disassembly they perform repair of electrical and or mechanical faults replacement of broken or worn parts replacement of components and safety devices any work on the electrical part only necessary in the event of a breakdown all the typical operations of installers and ordinary maintainers conversely an ordinary maintainer cannot perform the tasks assigned to an extraordinary ...

Page 26: ... and prohibitions required by law in force for lifting and transport among these we underline the following general behaving rules move away from loads before lifting and lowering them prohibit the access of unauthorized people to the work during operations maintain the safety distance from the lifted load WARNING Neglecting the precautions indicated above can cause serious injuries and or acciden...

Page 27: ...ions slingers crane operators lift truck drivers etc Partnering to the operator one person in charge of the signalling because the space of the transported generator or the packages might not allow a sufficient visibility to the driver 4 2 1 Lifting and handling by crane or overhead crane General recommendations a Check that the lifting hooks and ropes are suitable for the weight to be lifted b Ma...

Page 28: ...18000 6500 8500 Date 12 03 2020_Rev 0 0 3 Slinging method Sling single leg simple double Type of sling simple double Sling double leg Sling of two legs VERTICAL SINGLE TWO SINGLE BASKET HITCH DOUBLE WRAP CHOKER HITCH CHOKER HITCH DOUBLE WRAP BASKET HITCH ...

Page 29: ...k insertion Fork insertion WARNING Unloading lifting and handling operations must be carried out by qualified personnel specially prepared for these operations Prevent multiple people from working on the generator at the same time without coordination resulting in a hazardous situation Make sure the dimensions weight and centre of gravity of the generator and its packaging The packaging must be li...

Page 30: ...ntion to any protruding nails All packaging elements must be collected and sent to collection points for proper recycling 4 4 HANDLING THE UNPACKED GENERATOR Once unpacked the generator can be moved with a suitable lifting device capable of withstanding its weight and dimensions shown in the table in para 1 2 Technical specifications in such a way as to avoid damage to the same to persons or to su...

Page 31: ...ck that they do not exert any pressure on the structure or components of the generator Failure to wait for this point can cause serious damage to the generator Slowly lift the unit Place the generator at the designated installation point WARNING The generator can ONLY be raised and moved using the eyes provided on the generator Do not put ropes or forks under the generator Risk of damage ...

Page 32: ...ents harness and lifting operations of the generator comfortably and safely 4 6 SHIPPING Dispatch of the generator can be made choosing from these different solutions a Transport on wheels truck b Air transport c Sea transport d Train transport Choose among the different means of transportation will be agreed between buyer and seller when they have stipulated the contract 4 7 INSPECTION ON ARRIVAL...

Page 33: ...se indications VTE S r l will not be liable for any damage to the generator or any subsequent performance that does not meet the technical specifications provided 5 2 FIXING THE GENERATOR A solid level mounting platform is very important for the proper operation of the generator The support can be made of metal wood or fiberglass and must meet the following conditions is as low as possible in orde...

Page 34: ...mission 5 3 VENTILATION Allow for the sufficient intake of cool air for proper engine combustion and the discharge of the heated air while the generator is running Since heated air rises the intake of cool air should be directed into the lower area of the generator compartment and the heated air should be discharged from the upper area of the compartment The minimum distances to obtain correct ven...

Page 35: ... suitable diameters as indicated in Chap 1 TECHNICAL SPECIFICATIONS not only to avoid loosening or leakages but also because using the correct sizes will prevent unnecessary gaps in the sound shield that could emit noise Paguro 6000 9000 6500 8500 connections Paguro 14000 18000 connections Key 1 Gas water mixture exhaust 2 Diesel fuel supply and return FUEL IN OUT 3 Holes for the siphon break 4 Re...

Page 36: ...ng to the engine with any sea conditions and any inclination of the boat Connect the drain terminal with a water approved tubing and pass the drain system through the hole in the generator bottom capsule Holes for exhaust system piping passage The installer MUST have a basic knowledge of the requirements of marine generator installations safety systems and seawater cooling systems Incorrect instal...

Page 37: ...s are fatal Install a carbon monoxide warning near the generator and in a clearly visible position 5 5 1 Traditional system The best noise dumping result is obtained fitting the 3 typical exhaust mufflers the first as water lock avoids the risk of water return into the engine and reduces the acoustic emission by 50 the second reduces a further 20 noise and must be fitted with a gradient towards th...

Page 38: ...muffler must be as short as possible but not less than 30 cm in order to reduce exhaust noise 5 5 2 On board system with space shortage In case of lack of space for the installation of the mufflers it can be installed the water lock muffler only and instead the other two mufflers a loop with the exhaust pipe can be made The lower side of the ring hold seawater so that the noise emissions are reduc...

Page 39: ...uel supply pipes on the lower capsule DO NOT use other types of fuel FUEL SUPPLY LINE In most installations the generator would use the same fuel tank as the vessel s propulsion engine If this is the case the fuel supply line to the generator should come from its own pick up in the common fuel tank and not tee off the supply line to the propulsion engine To assure proper suction the generator s fu...

Page 40: ...learance of the components in your fuel injection pump is extremely critical invisible dirt particles which may pass through the filter can damage these finely finished parts It is important to only fill with clean diesel fuel and to keep it clean The best fuel can become unsatisfactory by careless handling or improper storage facilities To make sure that your diesel fuel is clean and pure purchas...

Page 41: ...ocean lake or river through a hose The raw water is pumped to the oil cooler in the sump The water flows from the oil cooler to the alternator water jacket then to the engine heat exchanger From the heat exchanger discharges into the water injected exhaust manifold where it mixes with and cools the exhaust gasses The installer provides for the connection of the tube which adheres the sea water to ...

Page 42: ...hon break must be installed in the high point of a hose that is looped a minimum of 50 cm above the vessel s waterline This siphon break must always be above the waterline during all angles of vessel operation to prevent siphoning from occurring VTE has provided two siphon break hoses these are tagged The hose 19 mm diameter to the siphon break connects to the raw water line at alternator water ja...

Page 43: ...severe damages to the engine Sea inlet diagram The generator can also be installed completely below the seawater line in this case the siphon break valve must be installed 5 8 ELECTRICAL CONNECTION 5 8 1 Connection to starting battery The PAGURO generator is negative grounded For electric starting install a 12V battery of 90Amps Connect the positive battery cable to the starter solenoid where is a...

Page 44: ...he alternator The following picture list the main components by model Please refer to electrical drawing Paguro Electrical Box 6000 9000 6500 8500 Paguro Electrical Box 14000 18000 Key 1 Battery charger regulator 2 Thermoswitch 3 Starting relay preheating relay 4 Current transformer TA 5 Ballast Resistor 6 Main voltage output CONNECTION TO STARTER LITTLE ENGINE 1 POSITIVE 2 NEGTIVE STARTING BATTER...

Page 45: ...t be provided Both the lines or at least the generator line only have to be protected with a thermo switch fitted on the main board panel For your PAGURO choose a 230V 115V PAGURO 6000 25A 63A PAGURO 9000 40A 80A PAGURO 14000 63A 125A PAGURO 18000 80A 125A PAGURO 6500 25A 80A PAGURO 8500 40A 80A Electrical connections When switching from the shore line to the generator or vice versa switch off the...

Page 46: ... output of the battery charger section in case of overload In case of overload fix the problem and then press the button to reset the protection Paguro 6000 9000 6500 8500 Paguro 14000 18000 5 8 4 Remote control panel Install the plug in control panel in any desired remote location always inside the vessel The panel is supplied with 15 m of cable Control panel multipolar socket Rear side ...

Page 47: ...d to the starter solenoid and the negative cable is connected to the engine ground stud The shore power safety switch must be OFF The shore power transfer switch must be in the GENERATOR mode Open the raw water intake Visually examine the generator Look for loose or missing parts disconnected wires and unattached hoses Check the threaded connections Check for fuel leaks Make sure the exhaust syste...

Page 48: ... valve on the contrary drop by drop an internal leakage through the pump clearance fills the exhaust pipe with the same above explained result For relevant level difference the leakage occurs when the boat is not sailing too NOTE The valve must be positioned outside the generator in the highest position possible but in any case at least 50 cm above the waterline and must be connected by interposin...

Page 49: ...l filter replacement only but there is another up keeping operation that prolong considerably the unit life It consists in a wintering but useful in summer too if the set remains unemployed for more than two months However there are definable operations of wintering useful even when the machine remains inactive for several months which prolong its operating life and the maintenance of performances...

Page 50: ...ds of the capsule can be closed making sure to make the 2 halves fit together correctly and to lock them in place using the appropriate silicone rubber bands 7 2 START UP PROCEDURE Button to start the generator Press and hold the button for approximately 10 seconds This time is required to start the pre heat and then the generator Release the button only when the generator starts Control panel WAR...

Page 51: ...pt to break in your generator by running without a load After the first 10 hours of the generator s operation the load can be increased to the full load rated output then periodically vary the load Always avoid overload An overload is signaled by the red LIGHT lighting located on the remote control panel by a smoky exhaust with reduced output voltage and frequency Monitor the current being drawn f...

Page 52: ... an additional 3 to 5 minutes this stabilizes its operating temperature 2 Press the STOP button on the remote control panel to stop the generator The shutdown is automatic 3 Check the lube oil level a few minutes after stopping the engine because lube oil from the bearings etc continues to drain down into the oil sump Disregarding this fact and not maintaining the proper oil level may lead to over...

Page 53: ...ator panel is a device that allows you to start stop and manage generator functions Each function is described below Remote control panel 1 LCD DISPLAY LCD display with white backlight As soon as the operating panel is electrically powered the display will show the manufacturer s logo VTE and then the screen below will appear The parameters displayed on the display are described as follows Engine ...

Page 54: ...N ARROW Button to move the cursor down in the display menu Keep the button pressed to obtain the SEND function 8 2 ALARM MANAGEMENT The operator panel checks several parameters to detect any faults on the generator and if necessary stop the generator to prevent serious damage Alarms generated Over temperature low oil pressure If an over temperature or low oil pressure situation occurs the generato...

Page 55: ... 8A and 4C Battery positive 2A brown 1A Fuel lock valve 3A grey 3C Engine start 4A green 3B Sensors temp press 1B black 8C Battery negative 2B yellow 1B Pre heating 3B white 5A Load indicator 4B blue 7C Generator running 3A Automatic start on request 8 4 AUTOMATIC STARTING DEVICE on request The remote control panel can be supplied with a normally open NO contact When the contact is closed the gene...

Page 56: ...w the engine to cool before touching the engine or checking the coolant Prevent flash fires Do not smoke or permit flames or sparks to occur near the fuel line filter fuel pump or other potential sources of spilled fuel or fuel vapors Use a suitable container to catch all fuel when removing the fuel line or fuel filters Keep the compartment and the engine generator clean and free of debris to mini...

Page 57: ...e gases To avoid sparks do not disturb the battery charger connections while the battery is being charged Avoid contacting the terminals with tools etc to prevent burns or sparks that could cause an explosion Remove wristwatch rings and any other jewelry before handling the battery Always turn the battery charger off before disconnecting the battery connections Remove the negative lead first and r...

Page 58: ... and generator maintenance in order to avoid any injury to personnel and any damage to machinery 10 1 CUTTING OF THE ENERGY SOURCES The ordinary or extraordinary maintainers workers are required to work on the generator to perform maintenance lubrication and repairs only when the generator is not enabled and or under voltage Before performing any maintenance cleaning and repair work it is necessar...

Page 59: ...the generator are at room temperature 50 C The maintainer once the maintenance work has been completed and before returning the generator to operation must always check that any parts replaced and or tools used have been removed from the generator check that all the guards removed during the operation are refitted correctly positioned and secure with their elastic bands Only at the end of the main...

Page 60: ...tion of the generator Skills of the ordinary maintenance electrician technician The electrician in charge of ordinary maintenance is the operator in charge of ordinary maintenance of the electrical system This person must have technical skills in the field specialized experience knowledge of the generator and of the User and Maintenance Manual The ordinary maintenance technician is authorised rest...

Page 61: ...other operations to prevent downtime and breakdowns and keep under systematic control the mechanical conditions of the generator and particularly of the drives the state of lubrication of the generator Ordinary maintenance according to condition concerns components or generator parts for which it is not possible to predetermine wear or intervention times These components must be kept under control...

Page 62: ...e secure Clean any corrosion on the batteries Perform a thorough cleaning of the generator A dirty oil filled surface prevents the generator from cooling OPERATIONS TO BE PERFORMED EVERY 250 HOURS Squeeze the cooling system hoses to assess wear Replace them if worn Replace the oil filter with the original one Dispose of it in the designated collection centres Replace the fuel filter with the origi...

Page 63: ... be performed only with the generator not working and in safety conditions generator in maintenance state The operations of extraordinary maintenance must be performed by personnel authorized and trained by the manufacturer Competences of the technical electrician extraordinary maintenance technician The extraordinary maintenance electrician is a technician employed by the Manufacturer or by his a...

Page 64: ... them WARNING WHEN THE DESCRIBED SOLUTIONS ARE NOT ENOUGH TO SOLVE THE PROBLEM THE USER MUST NOT PROCEED OF HIS HER OWN INITIATIVE BUT MUST CONTACT THE MANUFACTURER FOR FURTHER INFORMATION Read the ORDINARY MAINTENANCE chapter very carefully before carrying out any maintenance procedure Two symbols are provided in the table below identifying the OPERATOR and MANUFACTURER respectively an operation ...

Page 65: ...speed too high Check the revolutions and adjust High value capacitor Check and replace 5 Low no load voltage over 230 V Engine speed too low Check the revolutions and adjust Rotating diodes faulty Check and replace Damaged windings Check the resistance of the windings Low value capacitor Check and replace with a higher value 6 Normal voltage at no load but low at load Engine speed reduced at load ...

Page 66: ...nical Support 11 High cooling water temperature Thermostat defective Replace Dirty tube nest Clean Worn seawater pump impeller Replace Blocked lines Check and release 12 The generator makes an unusual noise Mechanical parts or components of the generator may be loose or faulty If the problem persists contact Technical assistance Exhaust system fault Shut down the generator immediately inspect the ...

Page 67: ...mpeller has flexible vanes which wipe against a curved cam plate within the impeller housing producing the pumping action On no account should this pump be run dry as water acts as a lubricant for the impeller There should always be a spare impeller and impeller cover gasket an impeller kit onboard Raw water pump impeller failures occur when lubricant raw water is not present during engine operati...

Page 68: ...Remove the plug on the pump and pump out the oil into a suitable container use apiece of hose if necessary Completely drain the used oil Manual pump Always observe the used oil as it is removed A yellow brown emulsion colour indicates the presence of water in the oil Although this condition is rare it does require prompt attention to prevent serious damage Call a qualified mechanic should water be...

Page 69: ...aintaining the proper oil level may lead to overfilling overheating and engine runway If a top up is necessary clean the area around the oil filler to prevent dirt from entering the engine Check oil level 10 5 5 Adding engine oil Add the new oil through the top up point on the engine yellow cap After refilling with new oil run the engine for a few moments Make sure there is no leakage around the m...

Page 70: ... should always be approximately 2 cm below filling hole put heat exchanger plug back PRESCRIBED COOLANT 50 TOTAL ANTIFREEZE 50 water Topping up coolant 10 5 7 Generator cleaning Perform a thorough cleaning of the generator If not well maintained various parts may become damaged or even corroded Clogging of the combustion air holes can compromise generator performance For exceptionally difficult co...

Page 71: ...ent electrical arcing during servicing Switch off any electrical equipment near the batteries in order to avoid ignition sources of flames sparks during maintenance 10 5 9 Endothermic engine maintenance Refer to the procedures in Attachment 1A for all other endothermic engine maintenance information not listed in this manual 10 6 STORAGE OF THE GENERATOR If the generator is to be stored for 1 to 6...

Page 72: ...eakage dangers during the functioning of the generator The safety of the generator depends proportionally by the respect of the times and the modes required for the periodic check the maintenance the cleaning and the replacement of the worn parts WARNING It is necessary to observe the envisioned timeframes see par 10 2 7 Ordinary maintenance table use original spare parts follow the procedures ind...

Page 73: ...ator it is essential to refit and secure the removed guards 11 3 SAFETY PICTOGRAMS ON BOARD THE GENERATOR The table on the following page lists the safety pictograms applied to the generator in the vicinity of the most dangerous areas IMPORTANT This safety signs shall not be removed in any case If the pictogram is damaged so that it is unreadable it is obligatory to replace it with another one hav...

Page 74: ...diesel engines Some of the symptoms or signs of Carbon Monoxide inhalation poisoning are as follows Vomiting Muscle spasms Nausea Delayed movements Dizziness Weakness and drowsiness Migraine Inability to think correctly WARNING If these symptoms occur go out to the open air immediately If symptoms persist seek medical attention Switch off the generator and do not operate it again until it is inspe...

Page 75: ...12 ELECTRICAL DRAWINGS Mod PAGURO 6000 9000 14000 18000 6500 8500 Date 12 03 2020_Rev 0 0 1 PAGURO 6000 9000 ...

Page 76: ...12 ELECTRICAL DRAWINGS Mod PAGURO 6000 9000 14000 18000 6500 8500 Date 12 03 2020_Rev 0 0 2 PAGURO 14000 18000 ...

Page 77: ...12 ELECTRICAL DRAWINGS Mod PAGURO 6000 9000 14000 18000 6500 8500 Date 12 03 2020_Rev 0 0 3 PAGURO 6500 ...

Page 78: ...RTER STARTING BATTERY GLOW TEMPERATURE SWITCH 3 2b SHUT OFF VALVE PRE HEATING RELAY EXHAUST 5 7 2a 3b AND THE GENERATOR BLUE 4a 1 4b 8 8 WIRES BLUE CABLE BETWEEN 1a GLOW SCART TYPE 1b 3a WHITE 8 PINS CONNECTOR 6 87a THIN RED THIN GREEN 85 REMOTE CONTROL PANEL THE REMOTE CONTROL PANEL 16 A GLOW THIN RED GREEN 87a 230V AC GREEN 30 METALLIC GREY BOX ELECTRICAL PLANT 50Hz ALTERNATOR 30 87 FIELD CAPACI...

Page 79: ...12 ELECTRICAL DRAWINGS Mod PAGURO 6000 9000 14000 18000 6500 8500 Date 12 03 2020_Rev 0 0 5 ALTERNATOR DRAWING PAGURO 6000 9000 ...

Page 80: ...12 ELECTRICAL DRAWINGS Mod PAGURO 6000 9000 14000 18000 6500 8500 Date 12 03 2020_Rev 0 0 6 ALTERNATOR DRAWING PAGURO 14000 18000 ...

Page 81: ...12 ELECTRICAL DRAWINGS Mod PAGURO 6000 9000 14000 18000 6500 8500 Date 12 03 2020_Rev 0 0 7 ALTERNATOR DRAWING PAGURO 6500 8500 ...

Page 82: ...T ATTACHMENTS Mod PAGURO 6000 9000 14000 18000 6500 8500 Date 12 03 2020_Rev 0 0 1 ATTACHMENTS Attachment 1 A User and Maintenance Manual Lombardini Endothermic motor Attachment 2 A Sheet of maintenance ...

Page 83: ......

Page 84: ...VTE Srl Via Luciano Lama 5 33050 Fiumicello UD Italy Phone 39 0431 96488 e mail info volpitecno com Website www volpitecno com ...

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